Best 3D SPI Equipment Supplier in China

CNSMT ELECTRONICS EQUIPMENT CO., LIMITED has been deeply engaged in the field of industrial vision inspection, focusing on the research and development of high-precision and intelligent 3D optical inspection equipment.

They are committed to developing an efficient solder paste inspection device, providing low-cost and high-performance inspection solutions for the domestic electronic manufacturing industry.

  • Easy operation, multi-device interconnection
  • Real-time SPC monitoring and analysis
  • Three-point combination
  • Support for full-panel graphic storage
  • AI-assisted programming
TypeMH310
Size50*50mm-510*460
Thickness0.5mm-6mm
Component heightUpper end: 40mm    bottom: 40mm
Process side3mm
Camera5MP color face array high-speed industrial camera
illuminantRGB+W four-color integral light sourcee+single-direction structure light projection unit
Resolution15um
FOV15um@36*30mm
Welding tin detectionTin high, more than tin, less tin,offset, pull tip, even tin, tin type, coplanar, etc
Barcode identification1 D / QR code identification / character recognition, etc
Mixed board testMixed board production, support progarm automatically call
AlgorithmDeep neural network algorithm, image contrast,  color contrast,  contour recognition, etc
Speed0.3 sec/FOV
FunctionRemote control, remote assistance, gerber file import, and custom model training
Communication modeStandard SMEMA interface
Presentation of dataSPC Automatically generate the statistical analysis SPC
Host computerIndustrial control computer
Indicator24 FHD indicator disply
GearHigh-precision wire rod + servo motor
Track adjustmentManual / automatic
Case size and weight1020*1308*1611mm about 760kg
PowerAC 220V, power rating 2KVA
Air supply0.4-0.6mPA
Ambient temperatureTemperature:10-45℃,   Humidity:   30-85%RH

HNY-M310-MH In-line 3D SPI Equipment detailed information

HNY-M310-MH Device Architecture

HNY-M310-MH Device Architecture

Technological features

The HNY-M310-MH 3D SPI inspection machine follows the development trend and integrates AI technology. The machine system contains an AI database, which can assist engineers in debugging and programming, significantly improving the programming efficiency. At the same time, it greatly reduces the time cost and economic cost for training engineers. With the assistance of AI technology, the 2-hour programming process can now be completed in just about 15 minutes.

Moreover, the machine can automatically identify programming errors and eliminate programming mistakes. The machine enables multiple machines to be interconnected for data sharing, efficiently and conveniently transmitting PCB board images and solder paste data, eliminating information discrepancies during production. At the same time, the machine is customizable. By choosing the dual-track dual-head model, the efficiency is increased by 70% compared to the single machine with a single track.

Technical Parameter Summary
  1. Detection speed: 0.3 seconds per plate (standard plate)
  2. Measurement range: Height 0.1 to 15 mm, Component size 01005 to 100 mm²
  3. Precision indicators: Z-axis ±1 μm, XY-axis ±5 μm, GR&R < 10%
  4. Data interface: Supports SECS/GEM protocols, seamlessly integrating with the MES system.

 

Technology of machine

Scope of detection

Defect detection instances

Scope of detection

Deep learning algorithm

Deep learning algorithm

In the field of industrial detection, the application of deep learning algorithm, big dataoptimization, intelligent minimalist programming, one-click automatic identification oftrained components and solder joints, intelligent judgment of poor, to solve the twotraditional algorithm pain points of long programming time and high false alarm rate.

Phase modulation contour measurement technology
Coreprinciple

The phase modulation contour measurement technology isused to realize the 3D measurement of the precision printing solder paste, which greatly improves the measurement accuracy while ensuring the high-speed measurement.

Phase modulation contour measurement technology (PMP)known as phase shift contour technique (PSP for short), isbased on the sinusoidal structure grating projection,discrete phase shift to obtain multiple deformed light fieldimages, and then calculate the phase distribution accordingto the multi-step phase shift method, and finally the high precision volume measurement results are obtained bygeometric methods such as triangulation.

Technological superiority

Three-color light source

Dynamic Mark Point Recognition

Dynamic Mark Point Recognition

FAQ

1. What is the detection accuracy of this equipment? Can it meet the requirements of high-density PCBs?

A:

  1. HNY-M310-MH 3D SPI employs multi-frequency Moiré fringe profiling technology combined with phase measurement profiling technology to achieve Z-axis accuracy of ±1μm, XY-axis accuracy of ±5μm, and repeatability GR&R of less than 10%.
  2. It can precisely measure the solder paste volume, height, and coverage area of 01005 micro-components down to large BGA, fully meeting the detection requirements for high-density PCBs such as mobile phone mainboards and automotive electronics.
2.What are the prohibitions for cleaning optical components?
  1. Disable the oily cleaning agents (which are prone to causing oily mist);
  2. Avoid using alkaline solutions (which can corrode silicate glass);
  3. The phosphate glass components should be cleaned with dilute ammonia water and then thoroughly dried.

 

3. How do AI algorithms enhance the defect identification rate?

Built-in deep learning engine, trained on millions of defect samples, can intelligently distinguish complex defects such as bridging, insufficient soldering, and offset in solder paste printing. The recognition rate is over 99.5%, and the false alarm rate is reduced by 80%.

 

If you can’t find the device you want on our website, please email or contact us online for more information!

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