Best Automatic track wave soldering machine Supplier in China
Automatic wave soldering machine is a kind of equipment used in the electronics manufacturing industry, mainly used for soldering electronic components.
Technical features of the machine:
- 1. Appearance design
- 2. Hot air preheating
- 3. Alloy chain claw
- 4. Transmission mechanism
- 5. Heating system
- 6. Control system
- Specification
- Spray part
- Preheating Section
- Transmission part
- Tin furnace section
- Software control system
| Specifications | Parameter |
| PCB Board Transport Height | 750±50mm |
| PCB Board Transport Speed | 0~2000mm/Min |
| PCB Board Transport Angle (Soldering Tilt Angle) | 3~7 degrees |
| PCB Board Transport Direction | L→R/R→L (optional) |
| PCB Board Component Height Limit | Max. 100mm |
| Wave Height Range | 0—12mm adjustable, and maintains wave balance |
| Number of Waves | 2 |
| Preheat Zone Length | 475×2=950mm |
| Number of Preheat Zones | 2 |
| Preheat Zone Power | 3.5×2=7kw |
| Preheat Zone Temperature | Room temperature to 250℃ adjustable |
| Heating Method | Hot air |
| Applicable Solder Type | Lead-free solder/Regular solder |
| Soldering Pot Power | 8kw |
| Soldering Pot Tin Capacity | Approx. 180kg |
| Soldering Pot Temperature | Room temperature to 300℃, control accuracy ±1-2℃ |
| Temperature Control Method | P.I.D+SSR |
| Control Method | PLC+Touch Screen |
| Flux Capacity | Max 5.2L |
| Flux Flow Rate | 10~100ml/min |
| Spray Movement Method | Stepper motor |
| Power Supply | 3-phase 5-wire 380V |
| Startup Power (Total Power) | max. 15kw |
| Normal Operation Power | Approx. 2.5kw |
| Air Source | 4~7KG/CM2 |
| Frame Size | L1800×W1050×H1450mm |
| Outer Dimensions | L2600×W1100×H1550mm |
| Weight | Approx. 900kg |
| Component | Technical Specification |
|---|---|
| Nozzle Type | Dual-fluid atomizing nozzle • Programmable 20-65mm fan spray pattern • Optimized for selective flux coating |
| Height Adjustment | 50-80mm Z-axis travel (±0.1mm precision) • 60ml/min max flow rate • PCB clearance optimization |
| Pneumatic System | Airtac digital pressure control • 5μm filtration • Acid/alkali-resistant fluid paths • Corrosion-proof tubing |
| Motion Control | Stepper motor + PLC intelligence • Photoelectric board sensing • Auto-speed/length detection • Inductive spray triggering |
| Flux Recovery | Stainless-steel wastewater tray • Slide-out maintenance design • Prevents overspray contamination |
| Vapor Management | Integrated exhaust filtration • Stainless mesh coalescer • 98% VOC capture efficiency • ISO 8573-1 compliant |
| Spray Chamber | 304 stainless construction • Seamless weld design • Tool-free access panels • IP66-rated corrosion resistance |
| Preheating Section | Description |
| Preheating Zone | 950mm/2 independent temperature-controlled preheating zones, ensuring even heating of the PCB board |
| Temperature Control Method | PID temperature control for precision and reliability, imported thermocouple detection system with thermocouple异常 alarm function |
| Heating Component | Uses Taiwan heating elements for fast heating, long lifespan, and low thermal inertia; temperature zones are uniformly heated |
| Preheating Power | Total power of 7kw |
| Installation Mode | The preheating system is designed in a fully enclosed manner for maximum energy saving |
| Preheating Chamber Cover | Features a streamlined arc-shaped exterior design, filled with imported Celsion high-density rock wool for excellent insulation effect |
| High Strength Wear-Resistant Guide Rail | Description |
| Material | Special aluminum guide rail + stainless steel guide strip, high-temperature wear-resistant, special thermal compensation anti-deformation expansion structure ensures the guide rail does not deform or drop boards |
| Guide Rail Parallelism | Two-point synchronous guide rail width adjustment device, high-precision lead screw width adjustment, width adjustment accuracy less than 0.2mm, 4-point support to keep the guide rails parallel and consistent |
| Width Adjustment Method | Manual width adjustment |
| Transfer Double Hook Claws | Special 1.5MM double hook claws (not easy to deform, not easy to stick to tin), clamp board thickness ≦2.5mm (entry board is synchronized chain type connection) |
| C/V Speed Setting Minimum Unit Range | Minimum unit 1mm/min 0-2000mm/min |
| C/V Speed Deviation Range | Electronic closed-loop control within 0-10mm/min |
| Chain Tension Device | Chain wheel tension adjustment |
| Transport Motor | Taiwan 60W electronic speed regulation motor |
| Tin Pot Section | Description |
| Tin Pot Material | 3mm thick lead-free stainless steel material, high-temperature resistant, corrosion-resistant, suitable for lead-free processes, long lifespan; comes with one lead-free pot as standard |
| Tin Pot Features | Special structure wetting spray nozzle, nozzle width adjustable (70-250MM), high wave design, soldering method is bottom-up soldering, which can reduce the oxidation of solder joints |
| Ultra-Low Oxidation Design | High-quality tin pot with good thermal stability, using the principle of liquid tin flow design to reduce the impact oxidation of tin |
| Economic Operation | Through PLC and photoelectric switches, automatically detects PCB boards to control the spray wave function, minimizing oxidation to the greatest extent |
| Tin Pot Movement Method | Manual |
| Adjustable Wave Height | 0-12mm |
| Wave Peak Motor | Taiwan TCG high-temperature motor, frequency conversion for precise adjustment of wave peak height, digital regulation |
| Heating Component | Using dry-burn resistant stainless steel heating tubes, long service life; external heating system for more precision, no tin bursting, with multiple reinforcement ribs to resist deformation |
| The upper computer system adopts touch screen, human-machine interface dialogue, stable and reliable, high-grade configuration, easy operation. |
| The lower machine adopts its own brand PLC |
| Using touch screen and PLC communication, communication is stable and reliable, using self-developed communication software, communication rate can be adjusted up to 187.5KBPS, instruction transmission time <= 0.2ms. The communication port of the upper computer is automatically identified, and the corresponding dialog box for selecting the communication port is not required on the interface. The communication line uses a private line (PC/PPI CABLE), which has strong anti-interference; |
| With PCB board production report database, can automatically record the production output of different types of PCB board; |
| Automatic fault alarm function: thermocouple abnormal alarm function, ultra high and low temperature alarm; Stop heating when preheating or tin furnace fails. |
| It can control the temperature of preheating zone, tin furnace temperature, transport speed, spray action, forced cooling, etc. |
| Weekly time setting (can be set seven days a week, three times a day automatic switching time). |
| There are two emergency emergency systems at the head of the machine. Please press them in special and emergency cases. |
MSD-250ML-LF Touchscreen Automated Wave Soldering System
Precision Wave Soldering Technologies
Oxidation-Controlled Wave Nozzle
Ultra-low dross generation (<1.5% oxidation rate)
Liquid tin flow dynamics minimize turbulence
Adjustable solder wave width: 70-250mm (optimized for small PCBs)
Intelligent Thermal Management
Full-coverage hot air preheating
Thick insulation reduces energy consumption 30%
PID closed-loop temperature control (±1°C stability)
Automated Flux Application
Stepper motor closed-loop selective spraying
Programmable spray width/duration/timing
Isolated quick-disassembly design
Advanced Transport System
Alloy chain claws with 10,000+ hour lifespan
Closed-loop conveyor speed control
Precise thermal profiling management
Intelligent Wave Soldering Control
Industrial HMI Operation
10″ touchscreen interface
Programmable auto start/stop schedules
Real-time process monitoring
Self-Diagnostic Protection
Automatic fault identification
On-demand troubleshooting guidance
Short-circuit/overcurrent safeguards
Eco-Efficient Performance
Flux consumption minimized 40%
Tin oxidation reduced 60%
Energy-saving standby mode
MSD-250ML-LF touch screen automatic double wave soldering machine core part：
1. Spray system
2.Spray system
3.Preheating system
4.Control panel
Q&A
Question:
What is a fully automatic wave soldering machine?
Answer:
Automatic wave soldering machine is a kind of automatic soldering equipment controlled by the program, mainly used in the field of electronics manufacturing, especially in the mass production of circuit boards.
It uses melted solder to form a specific shape of the wave crest, so that the printed board pre-equipped with components through the solder wave crest, to achieve the mechanical and electrical connection between the components and the printed board.
Question:
Which products is the automatic wave soldering machine suitable for soldering?
Answer:
The automatic wave soldering machine is suitable for circuit board soldering of various electronic products, especially for multi-layer PCB through hole soldering with high soldering requirements and complex processes. It can handle different types of components and dense circuit layouts to meet diverse production needs
Question:
How to maintain automatic wave soldering machine?
Answer:
The maintenance of the automatic wave soldering machine includes regular inspection of the lubrication, cleanliness and fastening of the components to ensure the normal operation of the transport guide rail, spraying mechanism, preheating mechanism and soldering mechanism.
At the same time, it is also necessary to regularly replace wearing parts such as sprinkler heads, nozzles, etc., and conduct a comprehensive inspection and maintenance of the equipment to extend the service life of the equipment.
