Best Tray Loading Machine Supplier in China
CS-400 Inline automatic splitter and swing machine is an efficient and intelligent equipment designed for SMT production line, which integrates automatic splitter and swing function, suitable for precision machining and processing of various PCB boards
The equipment uses advanced visual positioning system and high-precision motion control technology to ensure that the split-plate process is stress-free and damage-free, while achieving fast and accurate swinging operation.
- Win tables inline routing or sawing
- Automatic router-bit exchange
- High speed auto tray system
- ESD certified spindle
- Multi-function offline programming system
- Specification
- Feather
- Download
| Controlsystem | X,Y,Z&R axis |
| Axisinuse | 15 axis feed X;take plate X;milling cutter X/Y/Z;carier Yi/Y2;High speed reclaiming X/21/Z2/R1/R2,Tray conveyor line Y:discharge balt XZ |
| Driven motors | Stepmotor;FullcloseloopACservomotor |
| Positional accuracy | ±0.01mm |
| Workstation | Two work tables Up and down |
| Transferdirection | From left to right |
| E6fixation(optional) | Vacuumassist board fix |
| PCBloading/unloading | Material pick and place gripper |
| Working area | 350mmX300mm(customizable scope of work) |
| PCB thickness | 0.5mm-3mm |
| Cutting accuracy | ±0.05mm |
| Spindle system | Highspeed antistatic spindle |
| Max speed | 100,000rpm |
| Route bit change | Auto or manual |
| Routerbit diameter | 0.8mm-3mm |
| Tool broken detection | Support |
| Dust collection system | Vacuum cleaning system |
| Vacuum cleaner power | 2.2kw |
| Filtration | External dust collecter |
| Dust collection method | Upward and downward dust removal |
| Operatingsystem | Windows 10 |
| online programming | Using 10 times CCD camera or scan whole picture to realize programming |
| offline programming | Support |
| Dimensions | 2050(L)X1450(W)X1600(H)mm+310(SIGNALINDICATOR) |
| Weight | 1200Kg |
| Powersupply | AC380V50HZ13KW Three-phase electricAc380V50HZ 13KW |
| Noiselevel | <72 dB |
| Blowersize | 350mmX350mm |
CS-400 Inline Automatic PCB Depaneling and Tray Loading Machine advantage
1.Twin tables
The design of the upper and lower double table reduces the volume of the machine body, is conducive to the line body planning, and can be carried out at the same time, and improve the overall economic value.
2.High speed pick and place system
The high-speed take-up and placement system is inspired by the SMT machine, which can accurately, effectively and safely put the finished products into the TRAY tray in an orderly manner, solving the problem of today’s plate machine industry such as chip, module and wafer cutting products directly into the unmanned cutting production. This system can be customized multi-head system according to their own production needs.
3.Tray carrying
Orderly collection of PCBA finished products, no need to arrange personnel to place, when TRAY TRAY filled with products, the machine will automatically stack TRAY tray or tray tray to the assembly line.
4.Vacuum system
Efficient absorption of dust, so that the product clean, clean machine, perfect adaptation to the dust-free workshop 7S production.
5.Tray automatic supply system
The first stack soft TRAY TRAY supply, can also supply hard tray tray, to solve the problem that the online machine also needs manual board.
6.Tool auto change system
When the cutter reaches its set cutting life or the tool’s detection system recognizes that the cutter needs to be replaced due to special circumstances, the system automatically replaces the new cutter in the shortest possible time and immediately resumes production.
Core advantage
1.Efficient integration, seamless production line
Split-plate + swing plate integration:
Without manual intervention, a single machine to complete the whole process of PCB split-plate, cleaning, swing plate, compatible with laser split-plate, milling cutter split-plate and other processes.
Inline design:
Directly embedded in the SMT production line, with the placement machine, reflow welding equipment linkage, support 24 hours continuous production.
2.High precision positioning, zero damage processing
Visual positioning system:
Equipped with high-resolution CCD camera, positioning accuracy up to ±0.02mm, suitable for FPC, HDI, rigid flexible board and other complex PCB types.
Stress-free splitter technology:
Through dynamic pressure control, avoid PCB micro-cracks or components falling off, the yield is as high as 99.9%.
3.Intelligent and flexible, widely compatible
Multi-size adaptive:
Support PCB size range 50mm×50mm to 600mm×500mm, thickness 0.2mm to 5.0mm.
Intelligent programming system:
One-click import Gerber file, automatic composition board path; Support tray custom configuration, to meet JEDEC, customer specific vehicles and other needs.
4.Stable and durable, easy to maintain
Industrial-grade hardware:
The core components use Japanese THK guide rail, Siemens servo motor, MTBF (mean time to failure) more than 10,000 hours.
Self-diagnosis function:
Real-time monitoring of equipment status, abnormal alarm, historical data traceability, maintenance efficiency increased by 50%.
Application scenario
- Consumer electronics: Smart phone, tablet computer motherboard and swing plate.
- Automotive electronics: Automatic processing of vehicle control modules and sensor PCBS.
- Industrial equipment: High-precision processing of industrial control motherboard and power module.
- Medical electronics: Non-polluting board and packaging of medical device PCB.
FQA
Q: What types of PCBS are supported?
A: Compatible with rigid plate, flexible plate (FPC), rigid flexible bonded plate, aluminum substrate, thickness range 0.2mm to 5.0mm, size covering 50mm×50mm to 600mm×500mm.
Q:How to link with the existing SMT production line?
A: The equipment provides standard communication interfaces (RS-232, Ethernet), and supports seamless docking with the SMT machine, AOI testing equipment, etc., to achieve data interoperability and collaborative control.
Q: Can labor costs be reduced?
A: A single device can replace 3-4 operators, reducing overall labor costs by more than 30%, and avoiding rework caused by human error.