Best Automatic Depaneling Machine Supplier in China
Designed for small and medium-sized electronic manufacturing enterprises, with ±0.02mm accuracy and 3.5sec/slice efficient beat as the core advantages, integrated intelligent vision technology and modular structure.
To provide reliable sub-board solutions for consumer electronics, smart home, LED lighting and other fields. Help enterprises realize the transformation and upgrading from human work sub-board to automated production at a lower cost.
- Accurate and reliable
- Flexible and efficient
- Economical and durable
- Reduce costs and increase efficiency
- Wide range of use scenarios
- Specification
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| Control system | X,Y,Z&R axis |
| Axis in use | 7 axis feed X;take and place plate X;milling cutter X/Z;carrier YL/R;discharge belt X; |
| Driven motors | Step motor; Full close loop AC servo motor |
| Positional accuracy | ±0.01mm |
| Work station | Two work tables Up and down |
| Transfer direction | From left to right |
| PCBloading/unloading | Material pick and place gripper |
| Working area | 400mmX350mm(customizable scope of work) |
| PCB thickness | 0.5mm-3mm |
| Cutting accuracy | ±0.05mm |
| Spindle system | High speed antistatic spindle |
| Max speed | 80,000 rpm |
| Route bit change | Auto or manual |
| Routerbit diameter | 0.8mm-2mm |
| Dust collection system | Vacuum cleaning system |
| Vacuum cleaner power | 2.2kw |
| Filtration | External dust collecter |
| Dust collection method | Upward and downward dust removal |
| Operatingsystem | Windows 10 |
| online programming | Vision assisted point to point programming or scan whole picture to realize programming |
| offline programming | Support |
| Dimensions | 2099(L)X1250(W)X1690(H)mm+310(SIGNALINDICATOR) |
| Weight | 850Kg |
| Powersupply | Three-phase electric AC380V 50HZ 7KW |
| Noiselevel | <72 dB |
| Blowersize | 350mmX350mm |
CSI-300 In-line Automatic Depaneling Machine Core Value
✅ Precision Depaneling Accuracy
Vision-guided depaneling machine with single CCD alignment (±0.02mm) for V-cut/stamp hole boards. Achieves ≥99.3% depaneling yield across 0.3-5.0mm PCBs/aluminum substrates. Patented servo pressure control eliminates stress-induced micro-cracks.
✅ Flexible Depaneling Efficiency
Compact PCB depaneling solution (1.8m² footprint) handles 300×300mm to 500×400mm boards. <8-minute changeover enables high-mix production. Optional robotic integration boosts output 250% vs manual depaneling.
✅ Economical Depaneling Operation
Industrial-grade steel frame depaneling system delivers:
✓ 16-hr/day continuous operation (≥96% uptime)
✓ 2.2kW energy consumption
✓ 300k+ tool life cycles
✓ 40% lower maintenance costs vs competitors
Depaneling Machine Application Scenarios
Wearable electronics motherboards
Appliance control boards (AC/washer PCBs)
LED display modules
Power conversion modules
Depaneling Machine ROI Demonstration
| Benefit | Impact |
|---|---|
| Labor Reduction | Saves 2-3 operators • 70% labor cost reduction |
| Quality Improvement | 99.3% depaneling yield • ¥200k+ annual scrap savings |
| Traceability | Optional barcode scanning • MES-integrated depaneling |
1.Two indepedent work tables
When one table is cutting, the other table is waiting to be cut, and the process is repeated to ensure that the cutting tool stagnation time is minimal.
2.Material pick and place arm
The picking arm picks up the cut circuit board and frame, throws the scraps into the waste bin, and then places the PCB board on the conveyor belt and flows to the next workstation.
3.High efficiency dust removing route system
The high efficiency dust removal sub-board system is mainly composed of anti-static high-speed spindle, anti-static brush, and upper dust suction air pipe, which can effectively prevent dust residue caused by static electricity, keep the product clean and the machine clean.
4.Tool auto change system
When the cutter reaches its set cutting life or the tool inspection system identifies that the cutter needs to be replaced for special reasons, the system automatically replaces the cutter in the shortest possible time and immediately resumes production.
5.Multifunction routing program system
This system can realize online point-to-point visual assistant cutting program setting or scanning full graphic programming, can also edit cutting program offline, reduce the time of line change due to programming stop line, increase production capacity.
6.Vacuum system
Efficient absorption of dust, so that the product clean, clean machine, perfect adaptation to the dust-free workshop 7S production.
FAQ
Q: Is it compatible with aluminum substrate, LED lamp board and other special materials?
A: Compatible with FR4, aluminum substrate, 1.0mm or more flexible board, it is recommended to select dust suction device (anti-dust pollution) when cutting LED lamp strips, the specific process can be reserved for free sample verification.
Q: Does the cutting accuracy of S300 ±0.02mm meet the needs of consumer electronics PCB?
A: Totally! Consumer electronics (such as smart watches, home appliance control board) generally require sub-board accuracy ≤±0.05mm, S300 through the high rigidity body + single CCD visual compensation technology, the accuracy is far beyond the industry standard, and the yield is stable at more than 99.3%.
Q: Can the equipment be upgraded to fully automatic loading and unloading?
A: Yes! It can be equipped with a mechanical arm (optional) to achieve docking with the conveyor belt or AGV, and the production capacity will be increased by 30% after upgrading, which is suitable for enterprises planning future expansion.