HXT-600 Automatic High-speed dispensing machine Technology advantages

The HXT-600 fully automatic high-speed dispensing machine is an intelligent dispensing equipment specially designed for the fields of precision electronic packaging, semiconductor manufacturing and high-end consumer electronics. By integrating CCD flight vision positioning, intelligent dual-valve asynchronous dispensing technology and PID+SSR precise temperature control system, a repeat positioning accuracy of ±0.01mm and an ultra-high-speed dispensing performance of 200 points per second are achieved, meeting the requirements of micron-level processes and significantly improving production yield and efficiency.

High speed and high precision

Dual servo drive system: It adopts Yaskawa servo motors from Japan + ball screws, ensuring that the motion accuracy of the X/Y/Z three axes reaches 0.01mm, and supports stepless speed regulation from 0 to 2000mm/min.

Intelligent dispensing calibration: Equipped with a multi-spectral CCD vision system, it can correct the position deviation of the PCB board in real time and is compatible with a mounting error of ±0.1mm.

Multifunctional adaptability

Glue compatibility: Supports lead-free solder, epoxy resin, UV glue and other fluids, with a viscosity range covering 1000 to 100,000cps, suitable for scenarios such as electronic packaging, chip reinforcement, and LED sealing.

The valve body is modularly designed: It can be optionally equipped with a screw valve (5 points per second) or a jet valve (200 points per second), supporting 270° rotation and 0~35° tilt dispensing, to meet the requirements of complex three-dimensional paths.

Intelligent control

Integrated control system: Dual-core architecture of PLC+ industrial control computer, supporting CAD drawing import and visual teaching programming, one-click switching of production tasks, and lowering the operation threshold.

Constant temperature process guarantee: The tin furnace and the glue valve have independent temperature control modules (room temperature to 300℃±1℃), combined with fluid residue monitoring to prevent bubbles and glue volume fluctuations.

Industrial-grade reliability

Long-term stable operation: All-steel body + aluminum alloy transmission track, IP54 protection level, supports 24-hour continuous operation, MTBF (Mean Time Between Failures) exceeds 10,000 hours.

Easy-to-maintain design: Modular airway and circuit interfaces, and the rubber valve is equipped with an automatic cleaning function, increasing maintenance efficiency by 40%.

The technology used by the machine

Function description of the double-valve mechanism

  Function Description of Electronic scale

Function Description of Electronic scale

Application field

• Consumer electronics: mobile phone chip reinforcement, screen frame sealing, PCB board dispensing
• Automotive electronics: ECU module packaging, sensor bonding
• Semiconductors: IC packaging, wafer-level dispensing
• Medical equipment: Sealing of micro-devices, assembly of biosensors

FAQ

1. How to ensure the dispensing accuracy of the HXT-600?

The HXT-600 adopts a CCD flight vision positioning system and is driven by Yaskawa servo motors from Japan, combined with ball screw transmission, which can achieve a repeat positioning accuracy of ±0.01mm. The height between the needle and the Z-axis of the PCB supports automatic calibration, and the mounting error is corrected in real time through multispectral detection to ensure that the diameter of the glue dots matches the pad spacing (the diameter of the glue dots ≈ 1/2 of the spacing, and expands to 1.5 times after curing).

2. Which types of adhesives are supported by HXT-600? How to set the parameters?

HXT-600 is compatible with lead-free solder, epoxy resin, UV glue, instant glue and other fluids, with a viscosity range of 1000-100,000cps. Through the modular valve body design, the screw valve (5 points per second) or the jet valve (200 points per second) can be quickly replaced, and the temperature curves of different adhesives can be preset (for example, epoxy resin needs to be preheated to 23-25℃).

3. How to deal with the leakage of rubber valves?

Reasons: Needle wear, residual bubbles or improper pressure setting.

Solution: Replace the needle with a larger diameter (it is recommended that the inner diameter be half of the diameter of the glue point), perform the glue path degassing procedure, and check whether the air passage filter is clogged. The modular design of the HXT-600 supports quick disassembly and cleaning, reducing maintenance time by 40%.

4. How to extend the service life of equipment?

Daily maintenance: Wipe the residual glue on the guide rail and needle every day, check the airline sealing every week, and lubricate the transmission components every month.

For long-term use: Clear the rubber circuit and unplug the power supply. The storage environment should have a humidity of no more than 60% and a temperature of 15-30℃.

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