Best Saw Blade Splitting Machine Supplier in China
The CX-600A, specifically designed for the high-precision PCB panel separation requirements, integrates an industrial-grade vision system with high-speed saw blade cutting technology, redefining the efficiency and quality standards of panel separation.
It supports a fully automated production process, seamlessly integrates with SMT production lines, and increases the UPH to 1,200 pieces, significantly reducing manual intervention and downtime costs.
- AI visual precise alignment
- Zero-stress high-speed plate separation
- Full-process automated integration
- Wide compatibility
- Intelligent error-proofing system
- Specification
- Feather
- Download
| Dperating System | Windows/LinuxOperating System |
| Cutting Range | 300*300MM |
| Feeding Method | Track Conveyor |
| Discharging Method | Belt Conveyor or Fixture for Discharge |
| Iransplanting Method | Vacuum Suction Cup for Adhesion/Clamping |
| Fiow Direction | Left to Right or Right to Left |
| Cutting Function | Linear |
| Cutting Table | Single cutting Table |
| Machine Repeatability | ±0.01mm |
| Cutting Accuracy | ±0.05mm |
| Spindle Speed | 0-15000rpm |
| Cutting Speed | Adjustable 0-100 mm/s |
| XYZ Drive Method | AC Servo Motor Drive |
| Power Supply Requirements | AC380V 50HZ |
| Air Supply Requirements | 0.6MPA |
| Dimensions | Discharge Coreyor/Module Length plus an additional 400 mm) |
| Weight | 1100KG |
CX-600A Inline Vision Saw Blade Splitting Machine Core advantage
Features
- Achieves unmanned production, suitable forcutting V-CUT connected PCBA boards.
- Suitable for V-groove PCBA splitting offiberboard, aluminum-based board, andcopper-based board.
- Automatic correction of cutting based onMark points, addressing the issue ofmaterial deviation across different productbatches.
- Equipped with a cutting path and image display function, with real-time correspondence between the actual cuttingpath and the PCB image, offering strong visualization.
Core advantage
AI visual precise alignment
Equipped with a 2MP high-resolution industrial camera and deep learning algorithms, it can automatically identify PCB Mark points and cutting paths within 0.1 seconds, with a positioning accuracy of ±0.03mm, easily handling the cutting of complex irregular-shaped boards.
Zero-stress high-speed plate separation
Ultra-thin diamond-coated saw blades (0.2mm thick) are adopted, with a cutting speed of up to 200mm/s. Combined with dynamic pressure compensation technology, mechanical stress is eliminated to ensure zero damage to components, and the cut is smooth without burrs.
Full-process automated integration
Seamlessly integrate with SMT production lines, supporting integrated operations such as automatic feeding, visual calibration, cutting, sorting, and discharging. The UPH (capacity per hour) has been increased to 1,200 pieces, facilitating 24/7 efficient and continuous production.
Wide compatibility
Supports FR4, aluminum substrate, ceramic board and flexible circuit board (FPC), with board thickness compatible from 0.2 to 6.0mm and maximum processing size of 400×350mm, meeting the demands of multiple fields such as consumer electronics, automotive electronics and 5G communication.
Technical highlights
Intelligent error-proofing system: Real-time monitoring of saw blade temperature, vibration and load, and automatic shutdown for protection in abnormal conditions
Modular design: Quick-change fixtures and saw blade modules, reducing the model change time to 5 minutes
Clean production: Integrated dust collection system, dust collection efficiency > 98%, meeting industrial environmental protection standards
FAQ
Q: How to connect to the existing SMT production line? Is any additional modification needed?
A: The CX-600A supports the standard SMEMA communication protocol, can be seamlessly integrated into SMT production lines, provides automatic loading/unloading interfaces, does not require production line modification, and the model change time is only 5 minutes.
Q: How is dust dealt with? Does it meet the environmental protection requirements?
A: The equipment is equipped with an internal dust collection system, with a dust collection efficiency of over 98%. It is paired with HEPA filters, and the emissions meet the standards of clean rooms, eliminating the need for external dust removal equipment.
Q: What is the cutting accuracy that the CX-600A can achieve? Does it support cutting irregular PCBS?
A: The equipment adopts an AI visual positioning system, with a cutting accuracy as high as ±0.03mm. It supports the automatic recognition and cutting of PCBS of any shape (such as arcs and polygons) without the need for manual programming.