Efficient and low-priced Selectivity Flux spray machine
The HNY-6600-XP selective flux spray machine overturns the traditional “full-board spraying” mode. It adopts high-precision programmable point spraying technology and only conducts directional spraying on the areas of the PCB that need to be welded.
The flux saving rate is as high as 30%-70% (depending on the design differences of the board surface), significantly reducing production costs. At the same time, it reduces chemical residues and improves environmental protection and equipment maintenance efficiency
- Direct reduction in cost
- Quality upgrade
- Safety and environmental protection
- Efficient compatibility
- Simple operation
- Specification
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| Overall dimensions | 1500*1400*1450mm |
| Transport height | 750±20mm |
| Substrate size | 50-300mm |
| Transportation speed | 0-2400mm/min |
| Ventllation volume requirements | 25M3/min |
| Flux storage tank | 1L |
| Air source | 5-7kg/cm |
| Total power | 0.9kw |
| Source | Single phase 220V 50/60Hz |
| Weight | 350kg |
| Nozzle movement mode | XY Axis |
| Operating system | Windows |
| Software language | Chinese/English |
| Programming method | Online/Offline programming |
| Data import | Images or scanned images that support Gerber conversion |
Selective flux sprayer – a precise spraying and highly energy-efficient welding solution
Innovating traditional craftsmanship, the intelligent point spraying technology helps enterprises reduce costs and increase efficiency
Key Features
Intelligent Precision Control
Millimeter-Level Positioning: Equipped with Omron high-speed PLC + 7-inch touchscreen control system and high-resolution rotary encoders to achieve ±5mm spraying accuracy.
Dual-Mode Flexibility: Supports instant switching between selective spraying and full-coverage spraying, adapting to single/mixed PCB production. Line changeover time <5 minutes.
Premium Hardware
Original Lumina Spray Heads (Japan): Independently controlled liquid pressure and atomization pressure prevent flux backflow/waste. Built-in anti-clogging design extends lifespan and reduces manual maintenance.
High-Speed Motion System: Features HIWIN linear guides and Panasonic A5 servo motors for corrosion resistance and rapid response, ensuring continuous production stability.
User-Friendly Operation
Graphical Programming: Define spray zones by importing PCB images/CAD files—no coding required. Operators master programming within 10 minutes.
Smart Sensing Compatibility: Patented sensing system integrates with all wave soldering machines without modifying carriers, eliminating program conflicts.
Customer Benefits
Cost Reduction: Selective spraying slashes flux consumption and material costs.
Quality Enhancement: Targeted flux application improves soldering reliability, reducing defects like bridging and cold joints.
Eco-Safety: Less residue lowers fire risks and simplifies fixture cleaning.
Efficient Integration: Standalone design compatible with any wave soldering brand. Built-in models (JY-480I/JY-600I) save floor space.
Technical Specifications
| Parameter | Value |
|---|---|
| Max PCB Size | ≤600×600mm (JY-600I) |
| Spray Accuracy | ±5mm |
| Conveyor Precision | Dependent on wave soldering equipment |
| Flow Stability (CP) | >1.33 (Industrial-grade) |
| Working Pressure | 0.6MPa |
| Power | 220VAC±10%, 300W |
Choosing HNY-6600-XP Means Choosing:
Precision — Millimeter-level targeting;
Economy — >30% flux cost reduction;
Reliability — Japanese core components + Omron control system;
Future-Proof — Ready for micro-hole soldering in HDI/multi-layer PCBs.
FAQ
Q: How to solve the problem of smoke in the wave soldering furnace caused by flux residue?
A: HNY-6600-XP reduces residues from the source:
Precise quantity control: Point spraying avoids contamination in non-welding areas, and volatile substances are reduced by over 40% during furnace passing.
Intelligent closed loop: Real-time monitoring of flow rate (CP > 1.33) to prevent excessive spraying.
👉 is recommended to work better with low-solid no-wash flux
Q5: Is a spot spray accuracy of ±5mm sufficient to handle high-density PCBS (such as 0.2mm pitch BGA)?
A:
The accuracy has met the requirements of most industrial scenarios (such as LED light strips and power boards);
For micro-solder joints (< 1mm²), reliable spraying can be achieved through the following optimizations:
✅ 0.3mm ultra-fine nozzle (optional)
✅ Activate “High precision mode” (sacrifice 10% chain speed for enhanced positioning)
✅ Z-axis height calibration before spraying
Q3: Is programming complex? Can non-technical personnel operate it?
A: Support “zero-code” graphical programming:
- Import PCB images /CAD files;
- Select the area to be sprayed on the touch screen.
- Set the spraying volume/time (the built-in solder joint type template can be called).
After the training, ordinary operators can complete the writing of new programs within 10 minutes.