Advanced Full-automatic Axial Inserter Machine
CNSMT – A supplier providing one-stop solutions for plug-in devices
CNSMT offers a series of advanced automated solutions for connector processing and assembly. We provide vertical and horizontal plug-in machines.
With strong R&D and manufacturing capabilities, CNSMT provides factory direct quotations and strict quality assurance services. We are committed to providing reliable, efficient and customizable solutions to improve production accuracy and efficiency.
Whether you are upgrading your existing SMT production line or adding a new SMT production line, CNSMT is your reliable partner.
1. It features high-speed performance, capable of processing up to 30,000 components per hour.
2. It has dual-line functionality, allowing for the insertion of two different types of components simultaneously.
3. The machine is equipped with a flexible feeding system, available in configurations of 10, 20 or 30 stations to meet various production needs.
4. Through adjustable bending angles of 10 – 35 degrees and cutting lengths of 1.2 – 2.2 millimeters, precise bending control is achieved.
5. Its compact design occupies less space and weighs less than the radial version.
6. The user-friendly interface is equipped with the same color touch screen for easy operation.
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NB168A Series Technical Specifications
| No. | Item | Content |
|---|---|---|
| 1 | Power Supply | Rated voltage: 1-phase 220V Frequency: 50/60Hz Rated capacity: Approx. 2.0KVA |
| 2 | Air Supply | Supplied air pressure: Min. 0.5Mpa ~ Max. 0.8 Mpa (Operation air pressure: 0.5MPa~0.5MPa) Supplied air mass: Approx. 100L/min. (A.N.R) |
| 3 | Dimensions | Machine size (Host size): L2080mm × W1750mm × H1600mm (Not including signal tower) Tail size: 10 stations: 1360mm×1000mm×1460mm / 20 stations: 1860mm×1000mm×1460mm / 30 stations: 2360mm×1000mm×1460mm |
| 4 | Mass | Host weight: Approx. 1,300 kg (Main body only) |
| 5 | Environmental Requirements | Ambient temperature: 20°C±10°C |
| 6 | Operating Controls | Interactive operation via color LCD touch screen I/O functions: USB Slot (standard equipment) Communication: LAN communication (TCP/IP) Operation modes: Fully automatic, semi-automatic |
| 7 | Color | Standard color: White + blue |
| 8 | Insertion Tact Time | Max. tact time: Approx. 0.12s/point (0.14, 0.16, 0.18s/point changeable) |
| 9 | Applicable Components | Line resistance capacitor, transistor, diode, inductor, fuse wire and other 52mm standard braided packaging materials |
| 10 | Jumper Transmission Unit | Independent conveying mode Can be inserted at the same time 2 different specifications of barrel jumper (optional) |
| 11 | PCB Replacement Time | Approx. 3~4 seconds |
| 12 | Applicable PCB | Dimensions: Min. 50mm×50mm ~ Max. 380mm×380 mm Allowable insertion area: Min. 50mm×50mm ~ Max. 370 mm×370mm Thickness: 1.6mm±0.15mm (Standard specification) / Min. 0.6mm ~ Max. 2.36mm (Special specification) Mass: Max. 1kg per board including inserted components Flow direction: Right→Left (Standard), Left→Right (Option) Board positioning method: Pin positioning or Edge positioning Board transfer: Single PCB transfer (Standard), Double PCB transfer (Special specification) |
| 13 | Table Operation Mode | 360 degrees by 1 degree |
| 14 | Base | Bending angle: 10~35 degrees, cut angle length: 1.2~2.2mm (adjustable) Base Drive: Motor Drive |
| 15 | Component Feeder | Hopper quantity: 10 stations, 20 stations, 30 stations (with 10 stations doubled, optional) |
| 16 | Control System | Microcomputer system |
| 17 | Programming Method | X-Y axes: Absolute coordinate commands Insertion pitch: Absolute commands Component feeder: Feeder number designation |
| 18 | Least Command Increment of X-Y Table | 0.01mm/pulse |
| 19 | Program | Number of NC programs: Built-in flash memory 2000 programs USB Disk: Depending on USB disk memory |
| 20 | Indication Light | Signal tower (3 lamps, top to bottom: red/yellow/green) |
| 21 | Hole Position Offset | Determines optimum insertion positions based on the recognition of all insertion positions to make positional corrections (XY correction) |
| 22 | Self-Diagnosis Function | Presents on the color LCD the machine status when the power is ON and situation of any troubles occurred, as well as countermeasures against the troubles |
The NB168A is a horizontal (axial) automatic inserter machine, suitable for through-hole axial components such as resistors, diodes and jumpers.
Compared with the radial version, it has higher speed, lower power consumption and smaller footprint, making it highly suitable for small printed circuit board assemblies and dense applications.
NB168A Series Axial Auto Insertion Machine
Key features of the NB168A series axial automatic insertion machine:
1. High-speed performance
Insertion speed: Up to 30,000 components per hour (CPH)
Processing time: Each component can be processed in as fast as 0.12 seconds (adjustable: 0.14 seconds/point, 0.16 seconds/point, 0.18 seconds/point)
Faster than the radial version (NB168H: 0.14 seconds/point)
2. Dual jumper function
Dual insertion: Can insert two different specifications of components simultaneously
Independent transmission mode: Equipped with an independent transmission unit, flexible operation
Suitable for LED lighting and power applications requiring various jumper types
3. Multi-functional component processing
Component range: Wire resistors, capacitors, transistors, diodes, inductors, fuses
Standard packaging: 52 mm braided packaging material
Lead formation accuracy:
Bending angle: 10 – 35 degrees (adjustable)
Cutting angle length: 1.2 – 2.2 mm (adjustable)
4. Flexible feeding system
Modular hopper configuration: Offers options of 10, 20 or 30 stations
Expandable design: 10 stations can be doubled to increase capacity
Motor-driven base: Precise and reliable component feeding system
5. Precision and accuracy
360-degree insertion direction (1 degree as an increment)
High-precision positioning: X-Y axis resolution is 0.01 mm/pulse
Automatic hole position correction: XY direction correction to achieve the best insertion position
Based on visual alignment: Prevents the generation of defective products
6. Flexible printed circuit board compatibility
PCB size range: 50×50 mm to 380 mm×380 mm
Insertion area: 50×50 mm to 370 mm×370 mm
PCB thickness: 0.6 mm to 2.36 mm (standard value: 1.6 mm ± 0.15 mm)
Maximum PCB weight: 1 kg (including inserted components)
Flow direction: Right→Left (standard) or Left→Right (optional)
Key Differences: NB168A vs NB168H
| Feature | NB168A (Axial) | NB168H (Radial) |
|---|---|---|
| Machine Type | Horizontal (Axial) insertion | Vertical (Radial) insertion |
| Power Supply | 1-phase 220V | 3-phase 380V±20V |
| Power Capacity | ~2.0KVA | ~3.5KVA |
| Machine Weight | ~1,300kg | ~2,000kg |
| Max PCB Size | 380×380mm | 508×381mm |
| Insertion Speed | ~0.12s/point | ~0.14s/point |
| Component Types | Axial components (resistors, diodes, etc.) | Radial components (capacitors, LEDs, etc.) |
| Standard Packaging | 52mm braided packaging | Tape/reel or bulk |
Frequently Asked Questions (FAQ)
Q1: What types of connectors are compatible with NB168?
A1:Line resistance capacitors, transistors, diodes, inductors, fuse wires, and other 52mm standard braided packaging materials
Q2: Can the machine handle different PCB sizes?
A2: Yes, Minimum PCB size: 50mm × 50mm ，Maximum PCB size: 380mm × 380mm
Q3: How does the vision system enhance insertion accuracy?
A3: Alignment of hole positions, XY correction calculates the optimal insertion position and performs real-time position correction.
Q4: Is the machine’s operation user-friendly?
A4: Yes, the NB168A device is extremely easy to use. It is equipped with a color touch screen interface, an automatic correction system, a quick switching function, and an intelligent self-diagnosis feature, making it possible for operators of different skill levels to operate it easily.