CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipmentt
CNSMT-3D-AOI SinicTek Online SMT/PCB Inspector is dedicated to PCB visual defect detection. This online inspection equipment real-time checks SMT mounting faults. This online inspection device fits the whole production line. With high-precision detection, this online inspection equipment strictly controls product quality. It is an essential online inspection device for SMT production lines.
- Detection Mode:2D & 3D combined inspection with 3D imaging for comprehensive defect identification
- On-line Operation:Seamly connects to production lines with high-speed detection
- Defect Recognition: Detects missing, wrong, offset components, tombstoning and other surface defects
- Hardware:Industrial-grade structure and optical system, stable for long-hour operation
- Wide Compatibility:Supports various PCB sizes and SMT components
- Software:Intelligent data analysis, defect traceability, easy programming and parameter setting
- CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment Specifications
- Key Features
- Advantages
| Parameters | Singlelane Type-cPlatfom | Dual-track Type-c Platform | Large platform |
| Technology Platform | A Series | A Series | A Series |
| Model | A510/A630 | A510DL/A630DL | A1200 |
| Measurement Principle | Sine white projection PMP inspection | ||
| Measurements | Missingparts、offset、rotation、three-dimensional polarity、 upside down、 OCV、 side standing、tombstone、 poor soldering, etc. | ||
| Detection of Non-Performing Types | Solder tip、solder volume percentage、excessive solder、 insufficient solder、 bridge、 hole plugging、 solder filet、 pad contamination, etc. | ||
| Lens Resolution | 6.5M 13.5um/16.5um optional; 12M 12um/15um optional (6.5M 13.5um/16.5um option; 12M 12um/15um option) | ||
| Accuracy | XY (Resolution): 10um | ||
| Repeatability | height: ≤lum (4 Sigma) ;volume/acreage: <1% (4 Sigma) ; | ||
| Gage R&R | <<10% | <<10% | <<10% |
| Inspection Speed | 0.45SEC/FOV | 0.45 SEC/FOV | 0.45 SEC/FOV |
| Quanlity of Inspection Head | 4 of them | ||
| Mark-point Detection Time | 0.5sec/piece | ||
| Maximun Meauring Head | 10mm | ||
| Maximumheightofelementon PCB | 50mm | 50mm | 50mm |
| Maximun Measuring Height of PCB Warp | ±5mm | ||
| Minimum element | 01005 | 01005 | 01005 |
| Maximun Loading PCB Size (X*Y) | 450x450mm/630x686mm | 450×310+450x310mm/630×310+630x310mm | 1200x650mm |
| Conveyor Setup | frontorbit (backorbitas option) | ||
| PCB Transfer Direction | Left torightor Right to left | ||
| Conveyor Width Adjustment | manual&automatic | ||
| EngineeringStatistics | SPC:Production Trend; Xbar-R Chart; Xbar-S Chart; CP&CPK; %Gage Repartability Data;AOI Daily/Weekly/Monthly Reports | ||
| Gerber & CAD Data Import | support Gerber format (274x,274d),Artificial called the pattern, X/Y import CAD | ||
| Operating System Support | Windows 10 Professional (64 bit) | ||
| Equipment Diemension and Weight | W1000xD1174xH1550,985Kg | W1000xD1350xH1550,1080Kg | W1730xD1320xH1530mm,1250Kg |
| 0ptional | (1 D /2 D Barcode Scanner; Badmark Function; three-point function; offline programming Repair Station) | ||
- Detection Mode: 2D & 3D combined inspection with 3D imaging for comprehensive defect identification
- On-line Operation:Seamly connects to production lines with high-speed detection
- Defect Recognition: Detects missing, wrong, offset components, tombstoning and other surface defects
- Hardware: Industrial-grade structure and optical system, stable for long-hour operation
- Wide Compatibility:Supports various PCB sizes and SMT components
- Software:Intelligent data analysis, defect traceability, easy programming and parameter setting
- Dual-mode Inspection:Combined 2D&3D detection, high accuracy with low miss and false calls
- Line Compatibility: Seamless inline connection, high speed without downtime
- Full Defect Coverage: Detects tombstoning, offset, wrong parts, cold solder and more
- Strong Compatibility: Suitable for various PCBs and SMT components
- Stable Operation:Industrial hardware, reliable for 24/7 continuous running
- Intelligent Management:Data statistics & defect traceability to optimize processes
- Easy Operation:Simple programming and user-friendly interface for easy maintenance
The in-line platform rich
Inline 3DAOI provide not only standardType – C platform, but also ultra largesize and dual lanewith multi projectionhead configuration.
CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment is a high-performance inline 3D automatic optical inspection machine for full SMT production lines. Adopting advanced SinicTek 3D structured light technology, CNSMT-3D-AOI Saki Inline SMT/PCB Inspection Equipment combines 2D and 3D dual inspection to accurately identify stereo defects of components and solder joints.
Why choose this product?
CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment eliminates 2D inspection blind spots and detects various stereo soldering defects. Featuring high-speed inline operation and low false alarm rate, CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment perfectly matches mass production and provides complete data traceability for quality optimization.
Core technologies and features
Programmable phase measurement technolo-gy. Profilometry. (PSLM PMP)
Programmable phase measurement technology. Profilometry. PSLMPMP): Sinic-Tek pateneted invention, its programmable structuregrating can be controlled by software to set the grating period; reducethe mechanical wear in parts, greatly improve the accuracy of theequipment and scope of application to avoid medhanical wear andmaintenance costs. Achieve 100% high-predision 3D measurement of electronic devices and sdlderingin SMT production lines
Patented four-directional synchronization structured light projection technology
Patented eight-directional synchronization structured lightprojection technology to solve the three-dimensional shadoweffect. The multi-frequency structured light technology achieve ahigh-precision wide measurement range, and the maximum measuring height can reach 10 mm.
Image capture applications telecentric lens
Image capture applications telecentric lens, in conjunction withmulti-frequency structurallightingin compensating the warpageof PCB.Structural lighttechniques forreal-timedynamic trackingPCB, flexible circuit board and the perfect solution PCB warpage problems. The compensate rangeis ± 5mm.
High-resolution image processing system
High-resolution image processing system: high frame 6,500,000pixels camera, 12 million pixel CCD, with high quality -telecentriclens, rapid and stable inspection of the01005 component. At thesame time, it provides various resolution such as 10um, 12um,13.5um, 16.6um, 15um, 18um, etc., Fulfill customer’s product diversity and cydetime requirements.
Programmable with Gerber import
Programmable with Gerber import, or manual Teach function for user programming and inspecting without Gerber data
Powerful processstatistics analysis (SPC)
Powerful process statisticsanalysis (SPC): real-time SPCinformation display, a completeSPC tools, allowing users tomonitor production problems inreal time.
Equipment repeatabilityaccuracy <10% (5 Sigma)
Scene Shooting Pictures, Show Real Test Results.
How It Works
- Multi-angle structured light scanning: CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment restores 3D morphology of components and solder joints without shadow blind areas.
- AI image analysis: High-resolution cameras capture images, and intelligent algorithms compare data to judge assembly and soldering quality.
- Automatic marking & data output: The equipment marks defective PCBs and generates detailed inspection reports for full quality control.
Application Process
- Connect CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment to the post-reflow production line and complete parameter setup.
- Import PCB program files and finish standard board teaching and precision calibration.
- Start automatic operation, and the equipment realizes continuous inline inspection and data recording.
SMT whole line schematic diagram
Requirements
Technical & Site Requirements
- CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment requires a dust-free, constant-temperature and stable SMT workshop environment.
- It adapts to standard industrial power and requires reserved space for inline line connection.
Operational Requirements
- Operators need to master program import, board teaching and daily parameter adjustment.
- Regular cleaning and calibration ensure long-term stable accuracy of the equipment.
What It Is Used For
- CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment is used for full PCB inspection after SMT reflow soldering.
- It detects missing components, offset, tombstone, cold solder and other defects to guarantee PCBA quality.
Packaging and Delivery Information:
CNSMT-3D-AOI SinicTek Inline SMT/PCB Inspection Equipment is packed with customized shockproof wooden cases. All units pass strict calibration and aging tests before shipment, supporting reliable global delivery.
qualification certificate
Workshop Honors
Partial Honorary Customers
