What It Is Used For?

Key Features

• Wide Applicability & High Efficiency: Suitable for large-batch, ultra-fine dense assembly cleaning of advanced semiconductor chips, balancing outstanding cleaning performance and high working efficiency perfectly.
• Scientific Working Principle: Adopts medium-low pressure large-flow working mode, which is economically efficient and ensures thorough cleaning without damaging precision components.
• Advanced Cleaning Technology: Equipped with DI water pulse spray cleaning function; the cleaning agent is highly soluble, enabling rapid and thorough removal of flux, dust, and other foreign particles.
• Durable Material Construction: The whole machine is made of corrosion-resistant SUS304 stainless steel, ensuring long-term reliable service life even in harsh working environments. Spray nozzles are also made of SUS304 stainless steel; with dense and uniform layout, it supports both medium and low pressure and large-flow cleaning.
• Intelligent Control System: Uses PLC control system with Chinese/English graphical operation interface. The program is easy to set up, and parameters such as storage and calling can be modified conveniently, supporting personalized production requirements.

How It Works?

1. Fluid Delivery & Spraying: Deionized (DI) water and specialized cleaning agents are mixed and delivered to densely arranged nozzles. It uses medium-to-low pressure with large flow, plus pulse-type spraying—this creates repeated, strong impact and flushing action without harming delicate parts.
2. Dissolving & Detaching Contaminants: The cleaning solution has strong solubility and permeability; it penetrates tiny gaps, dissolves flux residues, and separates dirt from component surfaces.
3. Multi-Stage Purification: Components pass through pre-cleaning, fine cleaning, and final rinsing stages. Each stage progressively removes finer residues, ensuring no leftover impurities.
4. Water Removal & Drying: After cleaning, high-speed air knives cut off excess water, followed by two-stage hot air drying to completely remove moisture, preventing water spots or oxidation.
5. Continuous Conveying: A mesh belt system moves parts steadily through all stations at adjustable speed, enabling seamless, large-scale production.

Application Process

1. Preparation: Confirm component type, set cleaning parameters (speed, pressure, temperature, solution ratio) via the control panel; prepare DI water and approved cleaning agents.
2. Loading: Place components evenly on the inlet mesh belt, ensuring proper spacing for uniform cleaning.
3. Automatic Cleaning Cycle:
   • Feeding → Upper/lower tank isolation → DI water pre-cleaning (removes large dirt)
   • DI water fine cleaning (deep cleaning with chemical action)
   • DI water rinsing (removes cleaning agent residue)
   • Final cleaning (pure water rinse for spotless finish)
4. Drying: Air cutting → First hot air drying → Second hot air drying (complete moisture removal)
5. Unloading & Inspection: Collect clean, dry components at the outlet; perform quality check to confirm cleanliness meets standards.
6. Post-Process: Store or transfer cleaned components directly to the next production stage.

Requirements

Operational Requirements

• Power Supply: Stable 380V, 50Hz power source with proper grounding to ensure safety and stable performance.
• Water Quality: Requires high-purity DI water (low conductivity) to avoid introducing new impurities or leaving mineral spots.
• Environment: Install in a clean, well-ventilated, temperature-controlled workshop (typically 22–28°C, 40%–70% humidity) to maintain cleaning quality and protect equipment.
• Consumables: Use compatible, industry-standard cleaning agents approved for electronic packaging; follow recommended dilution ratios.
• Operator Training: Personnel must be trained to set parameters, monitor operation, and perform basic maintenance to avoid errors or damage.

Equipment Requirements

• Flat, level floor with sufficient load-bearing capacity (to support ~2300kg weight).
• Proper drainage and waste-liquid treatment system as per environmental regulations.
• Regular maintenance: periodical filter replacement, nozzle inspection, and tank cleaning to keep performance consistent.

Advantages

1. Superior Cleaning Performance: Combines pulse spray and high-solubility cleaning agent, ensuring no residue, no dead corners, and effectively improving product quality and reliability.
2. High Efficiency & Large Capacity: Supports continuous, large-batch production; adjustable cleaning speed adapts to different production volumes, significantly boosting production capacity.
3. Long Service Life & Low Maintenance: Full stainless steel structure is corrosion-resistant, rust-proof, and easy to clean and maintain, greatly reducing long-term operating and replacement costs.
4. Flexible & User-Friendly: Multilingual interface, convenient program adjustment and storage; customizable size and parameters fit different production lines and component specifications.
5. Safe & Reliable Operation: Mature medium-low pressure large-flow design avoids damage to precision parts; stable control system ensures consistent cleaning effect and production safety.
6. Cost-Effective: Optimized water and energy consumption, reasonable power configuration, and high cleaning efficiency help enterprises reduce comprehensive production costs while meeting high-standard cleaning requirements.