CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter
CNSMT-XC-3100 intelligent component counter with 99.99% high precision is used for SMT/PCB material counting. CNSMT-XC-3100 intelligent component counter with 99.99% high precision supports multi-reel counting, preventing errors and boosting production efficiency.
- 99.99% High Precision: Avoid miscounts and material shortage for steady SMT production.
- Single & Multi-reel Support: Count 1 reel or up to 4 reels at the same time.
- Auto Label Printing:Prevent labeling errors and boost data accuracy.
- Optional QR Code Scan: One-click reading to cut manual work and mistakes.
- AI Recognition:Count components accurately regardless of color or packaging.
- Labor Saving:Replace manual counting to lower costs and raise efficiency.
- Easy Operation: Intuitive interface, low training cost.
- CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter Specifications
- Compared with traditional dispenser
- Functional Features and Advantages
| Specifications | ||
| model | XC-3100 | |
| fluorescent tube | Light tube type | closed-ended |
| spatial resolution | 30um | |
| fluorescent tube voltage | 50kV (actual 80kV, limited to 50KV) | |
| Light tube current | 1000uA | |
| tablet | Imaging method | Tablet digital imaging |
| imaging accuracy | 139um | |
| Imaging size | 430*430mm | |
| resolution | 3072*3072px | |
| Image system accuracy | ≤2um | |
| Code reading camera | Imaging speed | 5 EDS/s |
| Reading codes like searching | 20 million/inch | |
| system | Misjudgment rate (0201) | ≤0.01% |
| accuracy | 99.99% (taking 0201 as an example) | |
| Minimum detectable part size | Fu Zhi 01005 | |
| Requirements for saving material counting records | Save by day, no capacity limit, TXT.CSV.XLS | |
| operating system | WINDOWS 10 | |
| power | AC110-220V50-60HZ 1200W | |
| Radiation safety testing | <1 uSV/H | |
| repeatability test | >2.0sigma | |
| CYCLE TIME | ≤ 10s/time | |
| structure | Sampling speed | 6-10 S/4discs(CHIP 0201) |
| Maximum detectable diameter of the material tray | 415mm (4-15INCH) | |
| Maximum detectable tray height | 1-80mm | |
| Maximum detectable weight of the tray | ≤10kg | |
| Machine dimensions | 730*1460*1960mm(L*W*H) | |
| Machine size (including printer) | 950*1460*1960mm(L*W*H) | |
| machine weight | 450kg | |
| Platform sports mode | eye movement | |
| safety | CE Certification | Yes: BS-S191126500 |
| state immunity | have | |
| Radiation Safety License | have | |
| XC-3100 Intelligent Material Counting Machine | Traditional material counting machine+manual labor | |
| Sampling speed | 6-10S/4 disks | 80s/disk |
| inventory cycle | Fast and efficient:The workload of manually counting for several days is often completed in hours using a counting machine. Material label error prevention mechanism, full sensing recognition of the material tray, real-time docking with the printer, and immediate printing of the material information for any tray taken. | Long cycle: It takes one day or more for a document to be filled out, collected, and inputted on the keyboard, which means that production dispatchers can only set delivery dates for users based on inventory information from a few days or even a week ago. |
| data transmission | Realize data upload and synchronization: Intelligent cloud control, each device’s daily tray images will be automatically stored in the cloud database through networking. Engineers will optimize these images in the background and update the optimized data of various trays to the database every month to improve the accuracy of tray points. The longer the time, the higher the accuracy of the tray, with an accuracy rate of up to 99.99%. No need to spend 3-5 days entering data into the material tray in the factory, users can use it directly. The accumulated material counting database is shared with all machines, providing more data, more reliable and accurate material counting. | Using manual calculation methods: It is necessary to first list and calculate each product according to the packaging list. When multiple products need to be calculated and semi-finished products are nested in between, it will be a very tedious task, and it is difficult to achieve accurate and timely accounting. It is also necessary to check the inventory before obtaining the inventory report. |
| accuracy | The accuracy is higher:（1）By using X-ray imaging technology to detect production materials and obtain image information, the actual quantity of materials can be quickly counted through the image algorithm independently developed by CNSMT. At the same time, the number of materials can be classified and counted by category, and the equipment data information can be integrated with the customer MES/ERP system for real-time data exchange, greatly reducing the probability of inventory errors and ensuring accurate data.(2) The X-ray marking machine has a simple and easy to understand marking operation, which is more convenient, and the marked products are neat and orderly. And the X-ray marking machine has automatic marking, high accuracy, zero error, and can work 24 hours a day without rest during the working period. | Information is prone to errors: (1) In the case of heavy workload, manual input often leads to transcription errors and typing errors, omission problems, resulting in a lot of ineffective labor and repetitive work, leading to inaccurate electronic component inventory information and requiring enterprises to bear additional inventory. (2) Sometimes, in order to meet the deadline, manual material counting may not arrange the materials in an orderly manner. |
| function | Inductive printing material label function |
| Can order 4 discs and single disc functions | |
| Intelligent code reading (optional) | |
| data management | |
| characteristic | Taking 0201 as an example, the recognition accuracy is as high as 99.99% |
| Fearless of irregular materials, loose materials, and multiple plates | |
| Automatic perspective imaging, automatic analysis, automatic point counting | |
| No console, the device is equipped with a touch industrial display, saving space | |
| Read all label codes of the tray and output them to MES | |
| Docking with MES, automatic data update | |
| advantage | Can simultaneously point different trays, image simultaneously, and automatically number/count |
| Quick reading in 6-10 seconds | |
| Reduce the number of processes, shorten the process route, and improve efficiency | |
| Comes with a built-in database, providing query and printing services |
CNSMT-XC-3100 X-Ray Intelligent Reel Counter features 99.99% ultra-high accuracy, ideal for SMT reel component counting. Adopting advanced AI technology, it is anti-interference and compatible with most standard reels. Built-in QR scanning and label printing functions streamline material management, greatly improving efficiency and reducing manual errors.
Why choose this product?
The CNSMT-XC-3100 X-Ray high-precision intelligent reel counter is a professional counting device tailored for SMT and electronic manufacturing industries. Boasting an industry-leading accuracy of 99.99%, it effectively resolves typical industry pain points including large manual counting errors and low operational efficiency. Compatible with most standard SMT material reels, it supports single and multi-reel synchronous counting. Powered by advanced AI recognition algorithms, it delivers stable counting results free from interference by component size, color and packaging type. Integrated with automatic QR code scanning and label printing functions, it significantly boosts factory material management efficiency and reduces labor costs.
How It Works
- Material Loading: Place the SMT material reel stably on the positioning platform of CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter for accurate positioning.
- Intelligent Scanning: CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter adopts high-precision sensor and AI imaging technology to conduct full-range non-destructive scanning without unpacking materials.
- Algorithm Calculation: The built-in high-performance algorithm of CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter intelligently analyzes imaging data to complete precise component counting.
- Data Output: The device automatically generates accurate counting results, supports real-time data display, local data storage and one-click automatic label printing.
Application Process
- Power on and calibrate CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter to ensure stable operating status and standard accuracy.
- Place the SMT material reel correctly and start the one-click counting program for automatic full inspection.
- Check the X-Ray 99.99% high-precision counting data, print exclusive material labels, and archive data for standardized production management.
- Complete the counting process, replace materials, and proceed with continuous batch counting operations.
Algorithm Principle
calculation legend
Requirements
Technical & Site Requirements
- Environment Condition: The working site of CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter must be flat, dry, dust-free and oil-free. It needs to avoid humid, corrosive and dusty environments to prevent damage to the high-precision sensor and AI imaging module, ensuring long-term stable counting performance of the equipment.
- Power Supply Requirement: CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter requires stable standard industrial power supply with no severe voltage fluctuation. Stable power output is the core guarantee to maintain the equipment’s 99.99% ultra-high counting accuracy and avoid data deviation caused by power instability.
- Space & Anti-interference Requirement: Independent and exclusive operating space shall be reserved for CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter. Strong ambient light, direct sunlight and mechanical vibration are strictly prohibited around the equipment, which may interfere with optical scanning and algorithm recognition, affecting detection precision.
- Placement Requirement: The CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter must be placed horizontally on a stable workbench. Tilt placement is forbidden to prevent positioning deviation of material reels and ensure the consistency of each counting operation.
Functional interpretation
The XC-3100 X-Ray is mainly used for rapid counting of roll and reel materials in the SMT industry, and can be used to count a full range of materials such as 7-15 inch Tape Reel/JEDEC Tray/IC moisture sensitive bags. The material types include all resistive and capacitive materials as well as IC materials. Utilizing X-ray imaging technology to detect production materials and obtain image information for rapid counting, and integrating equipment data information with customer MES systems.
Operational Requirements
- Operators can proficiently operate CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter with simple professional training.
- Perform regular dust cleaning and daily routine inspections to keep the device in long-term stable high-precision operation.
- Standardize material placement operations to ensure consistent and accurate counting results every time.
What It Is Used For
- CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter is specially designed for accurate counting of various SMT and PCB reel components.
- It is widely applicable to factory incoming material inspection, warehouse inventory sorting, production material reconciliation and finished material management.
- CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter helps electronic manufacturing enterprises realize intelligent and digital material management.
Packaging and Delivery Information:
CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter adopts industrial-grade shockproof and waterproof carton packaging with foam padding to prevent damage during transportation. Every CNSMT-XC-3100 X-Ray 99.99% High-Precision Intelligent Reel Counter will undergo strict full-function and precision inspection before delivery. We support batch order delivery, equipped with complete official operation manuals and professional after-sales services, providing reliable one-stop purchasing and technical support for global electronic manufacturing customers.
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