Key Features

• Fast Placement: Hanwha Decan S1 pick and place machine can place up to 47,000 components per hour (CPH) under the best conditions.
• Versatile Component Handling: Hanwha Decan S1 pick and place machine works with components ranging from the smallest 0201 metric size to larger connectors up to 55 mm in height.
• Dual-Gantry System: Hanwha Decan S1 pick and place machine uses a dual-gantry system, where each gantry has its own head, allowing it to place components simultaneously and increase production.
• Vision System: Hanwha Decan S1 pick and place machine includes advanced vision systems that ensure components are correctly aligned and accurately placed.
• Flexible Feeder Options: It supports various feeder types, including tape, tray, and stick feeders, to meet different manufacturing needs.
• Precise Placement: Hanwha Decan S1 pick and place machine places components with an accuracy of ±28 μm for chips and ±35 μm for integrated circuits (ICs).
• Adaptable PCB Size: Hanwha Decan S1 pick and place machine can handle PCBs ranging in size from 50 mm (L) x 40 mm (W) up to 510 mm (L) x 510 mm (W), and larger sizes are also possible.
• Smart Features: Hanwha Decan S1 pick and place machine has real-time monitoring, diagnostic tools, and traceability features for better control and compliance.
• Advanced Component Identification: Hanwha Decan S1 pick and place machine uses a high-resolution camera to identify chips as small as 03015 up to 16mm.
• Automated Maintenance: Hanwha Decan S1 pick and place machine includes self-calibration and cleaning mechanisms to ensure consistent performance.

Main Advantage

• Increased Production: Its fast placement capabilities significantly reduce manufacturing time.
• High Accuracy: The advanced vision and placement technologies minimize errors.
• Wide Range of Applications: It can handle a variety of components and PCB sizes.
• Reduced Downtime: Quick changeover times and automated maintenance procedures minimize interruptions.
• Improved Quality: Continuous monitoring and diagnostic systems ensure consistent quality.

Key Benefits

• Greater Productivity: It streamlines production, leading to higher overall output.
• Cost-Effective: It reduces material waste and minimizes downtime, which lowers operational costs.
• Enhanced Flexibility: It easily adapts to different production requirements.
• Consistent Quality: It ensures adherence to strict industry standards.
• User-Friendly: Its intuitive design makes it easy to integrate and operate.

How It Works?

1. Component Feeding: Components are loaded into the system using tape, tray, or stick feeders.
2. PCB Handling: PCBs are moved into the machine using a conveyor system and precisely positioned for component placement.
3. Visual Alignment: The vision system identifies and aligns components to ensure accurate pickup.
4. Component Pickup: The placement head uses vacuum nozzles to carefully pick up components.
5. Precise Placement: The head accurately moves to the designated spot on the PCB and places the component with precision.
6. Post-Placement Check: An inspection phase confirms that each component has been placed correctly.
7. Reflow Soldering: The assembled PCB is then sent to a reflow oven for final soldering.

Various Applications

• Consumer Electronics: Used in the production of smartphones, tablets, laptops, and wearable devices.
• Automotive Systems: Used to assemble control modules, sensors, and in-car entertainment systems.
• Industrial Equipment: Used in the manufacturing of automation controllers, power supplies, and precision instruments.
• Healthcare Technology: Used to create diagnostic tools, monitoring devices, and implantable technologies.
• Telecommunications: Used in the production of network hardware, routers, switches, and communication devices.
• LED Lighting: Used to assemble LED modules and associated control boards.

Step-by-Step Instructions

1. System Startup:
   • Turn on the Hanwha Decan S1 pick and place machine and wait for it to complete its startup sequence.
   • Log into the machine’s control interface.
2. Program Loading:
   • Upload the correct placement program for the PCB being assembled.
   • Check all program settings, including component specifications, placement coordinates, and feeder assignments.
3. Feeder Setup:
   • Load each component into its designated feeder.
   • Assign each feeder to its corresponding location within the program.
4. PCB Handling:
   • Place PCBs onto the conveyor system.
   • Ensure each PCB is securely positioned to allow for accurate component placement.
5. Machine Calibration:
   • Perform both nozzle center recognition and overall machine calibration.
   • Verify the accuracy of the calibration results to ensure optimal placement.
6. Start Production:
   • Begin the component placement program.
   • Monitor the machine’s operation to ensure smooth and accurate component placement.
7. Quality Assurance:
   • Inspect PCBs for any instances of misalignment or errors after assembly.
   • Transfer PCBs to the reflow oven for soldering.
8. System Shutdown:
   • Stop the placement program.
   • Turn off the Hanwha Decan S1 pick and place machine.

Maintenance Tips

1. Daily Tasks:
   • Look for any signs of wear, damage, or loose components.
   • Clean nozzles and placement heads to remove any residue.
   • Check air pressure and clean air filters.
   • Ensure feeders are clean and properly loaded.
   • Clean cameras and lenses.
2. Weekly Tasks:
   • Lubricate moving parts as specified.
   • Perform nozzle center recognition and calibration routines.
   • Check belts, pulleys, and motors for wear.
   • Ensure all electrical connections are secure.
3. Monthly Tasks:
   • Thoroughly clean internal components and conveyor systems.
   • Install any available firmware and software updates.
   • Check valves and tubing for leaks or damage.
   • Use automatic maintenance functions to check nozzles and shafts.
4. Periodic Tasks:
   • Replace worn parts, such as nozzles and filters.
   • Schedule annual maintenance checks with certified technicians.
   • Regularly back up machine programs and settings.

Conclusion

For inquiries, please contact us at +8613537875415 or Lizzy@smtlinemachine.com. Visit us at Xintian Industrial Area, Baoan, Shenzhen City, China.

Do you provide after-sales service?

• Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.

Warranty period?

• -The entire machine is covered by a one-year warranty, with free technical support provided after that year.

Do you provide installation and commissioning?

• On-site installation and commissioning will incur additional fees, including accommodation and airfare.

Shipping method?

• Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.

Packaging and Delivery Information:

Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..

Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.

Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.

Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.

Price: Prices are negotiable to ensure you receive the best possible value.

Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.

If you have any other questions, please contact us to obtain more information