Best Automatic wave soldering machine Supplier in China
Automatic wave soldering machine is a kind of automatic soldering equipment controlled by the program, which is mainly used in the field of electronic manufacturing, especially the mass production of circuit boards.
MSD-200M-LF automatic wave soldering machine is the best of the same type of machine, not only lower power consumption, efficiency has also been significantly improved.
MSD-200M-LF Touch screen utomatic wave soldering features
- High capacity, automation, intelligence
- High productivity and automation
- Intelligent environmental protection and energy saving
- Efficient and stable soldering quality
- Specification
- Spray part
- Preheating section
- Transmission part
- Tin furnace section
- Soft ware system
| PCB Board Width Range | Max. 50~200mm |
| PCB Board Transport Height | 750±50mm |
| PCB Board Transport Speed | 0~2000mm/Min |
| PCB Board Transport Angle (Soldering Tilt Angle) | 3~7 degrees |
| PCB Board Transport Direction | L→R/R→L (optional) |
| PCB Board Component Height Limit | Max. 100mm |
| Wave Height Range | 0—12mm adjustable, and maintains wave balance |
| Number of Waves | 1 |
| Preheat Zone Length | 350mm |
| Number of Preheat Zones | 1 |
| Preheat Zone Power | 4kw |
| Preheat Zone Temperature | Room temperature to 250℃ adjustable |
| Heating Method | Hot air |
| Applicable Solder Type | Lead-free solder/Regular solder |
| Soldering Pot Power | 6kw |
| Soldering Pot Tin Capacity | Approx. 80kg |
| Soldering Pot Temperature | Room temperature to 300℃, control accuracy ±1-2℃ |
| Temperature Control Method | P.I.D+SSR |
| 整机 Control Method | PLC+Touch Screen |
| Flux Capacity | Max 5.2L |
| Flux Flow Rate | 10~100ml/min |
| Spray Movement Method | Stepper motor |
| Power Supply | 3-phase 5-wire 380V |
| Startup Power (Total Power) | max. 11kw |
| Normal Operation Power | Approx. 1.5kw |
| Air Source | 4~7KG/CM2 |
| Frame Size | L1000×W950×H1400mm |
| Outer Dimensions | L1800×W1000×H1450mm |
| Weight | Approx. 400kg |
| Nozzle | Uses a two-fluid nozzle with an adjustable spray range of 20~65mm in a fan pattern, adjustable nozzle height from 50~80mm, and maximum flow rate of 60ml/min. |
| Air System | Employs high-quality filters, Airtac control valves and fittings, with digital display of air pressure. The air hoses for the spray system are resistant to acids and alkalis, and corrosion-proof. |
| Nozzle Movement System | Stepper motor + PLC intelligent control, using limit proximity switches and board entry photo eyes for combined control, automatically detecting the speed and length of the PCB, with inductive spraying. |
| Flux Recovery System | Below the nozzle, a stainless steel tray is used to collect waste water and flux, which can be easily removed for cleaning. |
| Exhaust Filtration System | The spray box has an exhaust chamber at the top, equipped with a stainless steel filter mesh, using the properties of the fluid to maximize the adsorption and discharge of excess flux. |
| Spray Box Structure | Made of stainless steel for easy cleaning and maintenance. High corrosion resistance. |
| Section | Description |
| Preheating Zone | 350mm/1-section independent temperature control preheating zone, ensuring even heating of PCB boards. |
| Temperature Control Method | PID temperature control is precise and reliable, with an imported thermocouple detection system that features an alarm function for thermocouple abnormalities. |
| Heating Components | The heating elements are quick to heat up, have a long lifespan, and low thermal inertia; the temperature zone maintains uniform heat. |
| Preheating Power | Total power of 4kw. |
| Installation Mode | The preheating system is designed in a fully enclosed manner to maximize energy savings. |
| Preheating Chamber Cover | The cover features a streamlined, rounded design with imported high-density rock wool insulation for excellent thermal insulation. |
| High Strength Wear-Resistant Guide Rail | Description |
| Material | Special aluminum guide rail + stainless steel guide strip, high-temperature wear-resistant, special thermal compensation anti-deformation expansion structure ensures the guide rail does not deform or drop boards |
| Guide Rail Parallelism | Two-point synchronous guide rail width adjustment device, high-precision lead screw width adjustment, width adjustment accuracy less than 0.2mm, 4-point support to keep the guide rails parallel and consistent |
| Width Adjustment Method | Manual width adjustment |
| Transfer Double Hook Claws | Special 1.5MM double hook claws (not easy to deform, not easy to stick to tin), clamp board thickness ≦2.5mm (entry board is synchronized chain type connection) |
| C/V Speed Setting Minimum Unit Range | Minimum unit 1mm/min 0-2000mm/min |
| C/V Speed Deviation Range | Electronic closed-loop control within 0-10mm/min |
| Chain Tension Device | Chain wheel tension adjustment |
| Transport Motor | Taiwan 60W electronic speed regulation motor |
| Tin Pot Section | Description |
| Tin Pot Material | 3mm thick lead-free stainless steel material, high-temperature resistant, corrosion-resistant, suitable for lead-free processes, long lifespan; comes with one lead-free pot as standard |
| Tin Pot Features | Special structure wetting spray nozzle (200mm wide), patented (1+1) impact wave, flat wave hybrid design, ensuring the best soldering effect. Bottom-up soldering method to reduce solder joint oxidation |
| Ultra-Low Oxidation Design | High-quality tin pot with good thermal stability, using the principle of liquid tin flow design to reduce the impact oxidation of tin |
| Economic Operation | Through PLC and photoelectric switches, automatically detects PCB boards to control the spray wave function, minimizing tin oxidation to the greatest extent |
| Tin Pot Movement Method | Manual |
| Adjustable Wave Height | 0-12mm |
| Wave Peak Motor | Taiwan TCG high-temperature motor, frequency conversion for precise adjustment of wave peak height, digital regulation |
| Heating Component | Uses dry-burn resistant stainless steel heating tubes, long service life; external heating system for more precision, no tin bursting, with multiple reinforcement ribs to resist deformation |
- The upper computer system uses a touch screen with a human-machine interface dialog, which is stable and reliable, high-end configured, and easy to operate.
- The lower computer uses our own brand PLC.
- The touch screen communicates with the programmer (PLC), with stable and reliable communication, using self-developed communication software, the communication rate can be adjusted up to 187.5KBPS, and the instruction transmission time is less than or equal to 0.2 milliseconds. It automatically recognizes the upper computer’s communication port, eliminating the need to select the communication port dialog box on the interface. The communication line uses a dedicated line (PC/PPI CABLE) with strong anti-interference capabilities.
- It has a PCB board production report database that can automatically record the production output of different models of PCB boards.
- Automatic fault alarm function: It has a thermocouple exception alarm function, ultra-high and low-temperature alarms; heating is stopped when there is a fault in the preheating or soldering pot.
- It can control the preheating zone temperature, soldering pot temperature, transport speed, spray action, and forced cooling separately.
- Weekly time setting (can set up to three automatic power-on and power-off times for each of the seven days of the week).
- The machine head is equipped with two emergency stops for special or emergency situations; please press them when needed.
Related Series
MSD-200M-LF Touch screen automatic wave soldering features
Automatic wave soldering equipment is suitable for high yield lead-free process requirements, using self-developed intelligent control software, can realize the automatic control of process, curve and product technology.
MSD-200M-LF Touch screen automatic wave soldering Equipment noise is less than 60 dB, automatic positioning spray and spray tin, stepper motor drive spray, adjustable tin nozzle design, reduce 25% of electricity and auxiliary materials consumption. In addition, the closed-loop control of the transport system can precisely control the PCB preheating and soldering time, ensuring production efficiency .
Intelligent and environmental protection and energy saving
MSD-200M-LF Touch screen automatic wave soldering equipment equipped with product tracking system, transparent production process. The equipment also has an adjustable isolation knife to isolate the flux into the preheating box to ensure production safety.
Tin furnace automatic entry and exit function, automatic flux detection and extraction device, easy maintenance. Optional nitrogen system can reduce the oxidation of solder joints and the generation of tin slag oxides, further improve the environmental performance of the equipment .
Efficient and stable soldering quality
Automatic wave soldering uses flat flow wave peak tin slag oxidation is very little, the hump laminar flow wave makes the solder joints tend to be perfect.
Four-section 2-meter ultra-long microcirculation hot air preheats evenly and quickly to raise the PCB board temperature, easy maintenance, modular design can replace a variety of heating methods. These designs ensure the stability and efficiency of the soldering process .
Specific application scenarios and advantages
MSD-200M-LF Touch screen automatic wave soldering is suitable for a variety of complex soldering and high quality requirements of the production environment. Its motion mode adopts stepper motor, although the cost is high, but the failure rate is low.
Hot air infrared preheating method is used in the preheating area to ensure that the PCB achieves good soldering effect during soldering. The equipment also has an anti-oxidation device to adjust the size of the tin nozzle according to the size of the PCB to reduce the oxidation of the tin .
MSD-200M-LF touch screen automatic wave soldering machine through touch screen operation, greatly improve the efficiency of operation. This is also the advantage of the MDSD-200M-LF over other machines of the same type.
Q&A
Question:
How to maintain automatic wave soldering machine?
Answer:
The maintenance of the automatic wave soldering machine includes regular inspection of the lubrication, cleanliness and fastening of the components to ensure the normal operation of the transport guide rail, spraying mechanism, preheating mechanism and soldering mechanism.
At the same time, it is also necessary to regularly replace wearing parts such as sprinkler heads, nozzles, etc., and conduct a comprehensive inspection and maintenance of the equipment to extend the service life of the equipment.
Question:
How to optimize the soldering effect of automatic wave soldering machine?
Answer:
To optimize the soldering effect of automatic wave soldering machine, you can start from the following aspects:
- First, select the appropriate flux and tin material and ensure that the proportion is correct;
- Secondly, according to the characteristics of the product to adjust the soldering temperature, time and speed parameters;
- Thirdly, regular maintenance and maintenance of the equipment to ensure its normal operation;
- Finally, the optimum combination of process parameters is determined through experiments to improve soldering quality and efficiency.
Question:
What are the advantages of MDSD-200M-LF Touch screen automatic wave soldering machine compared to other products?
Answer:
The MDSD-200M LF has the advantages of smaller size, higher efficiency and cheaper price compared to the same type of machine. It can transmit up to 2000mm PCB board per minute.
Thanks to the touch screen control, the operation of the whole machine is easier. Its small size also makes it easier to service. In short, MDSD-200M-LF is a more advanced automatic wave soldering machine.
Don’t hesitate to contact us!
+86 13537875415
info@cnsmtlinemachine