MSO-400C 3-Axis Synchronized Selective Wave Soldering System

Precision Selective Wave Soldering Technology is indispensable in electronics manufacturing, delivering micron-level accuracy for specialized applications. This targeted wave soldering solution excels in:

MSO-400C 3-Axis Synchronized Selective Wave Soldering System
  • Low-volume selective PCB soldering of complex assemblies
  • Precision component soldering for connectors, shields, and through-hole devices
  • Mixed-technology soldering where reflow cannot be applied
  • Mission-critical electronics soldering (aerospace/medical/automotive)
specificationsParameter
Overall Dimensions1000L*1133W*1810H (mm)
Machine frameSteel structure+baking paint
machine appearanceclosed – type
Operating height900±20mm
WeightApprox.380KG
Power supply1φ 220V  50/60HZ
Total power3KW
Board handling methodManual picking and placing
Programming methodsPicture programming, Gerber document, visual teaching programming, etc.
Soldering real-time monitoringstandard configuration
Operating modeTin furnace Y-axis movement, PCB board XZ axis movement
PCB sizeMin:30(L)*30(W); Max:320(L)*420(W)(mm)
Top component heightMax280mm
Bottom component heightMax30mm
PCB WeightMax10Kg
PCB Process Edge>3mm
Spray movement modePCB movement in XZ axis Y-axis movement of flux spray valve
Spray flux volume1L
Spray flux add modeManual
Spray nozzle typeNeedle
Spray cycle time1 Sec/soldered dot(The minimum spray time can be set to 0.1 seconds)
Spray movement precision±0.05mm
Spray flow controlpressure gage + flow valve

 

Soldering movement modePCB movement in XYZ axis Y-axis movement of tin furnace
Movement modeServo motor + linear rail
Solder feeding modeManual
Solder capacity15KG
Solder melting time45min
Solder power1.2KW
Solder nozzle sizeStandard with 5 solder tips (3-64-8 6-10 8-12 10-14)
Solder cycle time1~5Sec/ soldered dot
Temperature control modePID+SSR
Temperature setting rangeMax350OC
Temperature accuracy±2OC
Waver heightMax 0-8mm adjustable
Soldering precision±0.1mm
Solder dross0.2Kg/8H(Not N2 protection);0.01Kg/8H( N2 protection)
Tin furnace peak correction
Flux injection valve
Safety door switch and safety grating
Anti-static wrist strap electrostatic monitoring
2 cubic nitrogen generator
PCB placement in place detection.
Mes data docking
Common Wear & Tear Parts
soldering nozzle, nozzle cleaning fluid, high-temperature bearing
Control mode PC+ motion control card
PCB Process parameterSetting, save , open in the PC screen
OtherPCB counting, message, alarm can be read in the PC

What are the advantages of the MSO-400C 3-Axis Synchronized Selective Wave Soldering System?

  1. Significantly Enhance Selective Soldering Quality:
  • Achieve unparalleled precision in selective wave soldering by individually programming soldering parameters for each joint, catering to diverse component requirements.
  • Programmable control over flux spray volume, soldering time, and wave height ensures consistent, high-quality selective soldering results.
  • Minimize thermal shock and protect sensitive components by applying heat only where needed during the selective wave soldering process, avoiding stress to the entire PCB.
  1. Deliver Substantial Cost Savings in Selective Soldering Operations:
  • Benefit from the system’s compact footprint, reducing valuable production floor space required for selective soldering.
  • Experience lower material costs due to significantly reduced flux consumption inherent in targeted selective wave soldering.
  • Minimize tin dross generation, lowering associated cleaning and maintenance expenses for your selective soldering process.
  1. Boost Overall Production Efficiency with Precision Selective Soldering:
  • While selective wave soldering per joint may be slower than bulk methods, the exceptional precision and control drastically reduce defect rates and rework, leading to higher net throughput and efficiency.
  • Eliminate the need for complex custom fixtures or pallets, simplifying the selective soldering workflow and setup.

 

Frequently Asked Questions: Selective Wave Soldering

Q: What are the key advantages of selective wave soldering?
A: Selective wave soldering delivers significant benefits across production operations:

  • Enhanced Efficiency: Automates soldering processes, reducing manual labor time and intensity
  • Cost Reduction: Minimizes solder waste and rework expenses through targeted application
  • Design Flexibility: Accommodates diverse components (SMT, through-hole, large/shaped parts)
  • Quality Assurance: Ensures reliability through precision process control and rigorous inspection

Q: What maintenance is critical for online selective wave soldering systems?
A: Consistent maintenance ensures optimal selective soldering performance and longevity:

  • Perform daily nozzle cleaning to prevent flux buildup
  • Conduct weekly calibration of wave height and solder temperature
  • Monthly replacement of high-wear components (spray nozzles, heater elements)
  • Quarterly validation of conveyor alignment and flux delivery systems
  • Maintain preventive logs tracking dross removal and nitrogen levels

Q: How is soldering quality evaluated in selective wave soldering?
A: Quality assessment employs a multi-method approach:

  1. Visual Inspection: Verify fillet formation, wetting angles, and absence of defects (bridges, icicles) per IPC-A-610 standards
  2. Mechanical Testing: Conduct solder joint strength tests (pull/ shear testing)
  3. Electrical Validation: Perform continuity testing and insulation resistance checks
  4. Metallurgical Analysis: Cross-section analysis for void percentage and intermetallic coverage
  5. Automated Optical Inspection (AOI): Implement for high-volume process control

 

Please believe in our quality and service, we are determined to improve the efficiency and reduce the cost of each customer’s production line!

 

Don’t hesitate to contact us!

+86 13537875415

info@cnsmtlinemachine

 

 

We also have SMT related products: SMT Production Line,   SMT Reflow Oven,   SMT Pick and place machine

 

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