Best Vision Dispensing machine Supplier in China
The single-nozzle vision dispensing machine delivers essential automation for modern electronics manufacturing, enabling high-accuracy fluid deposition and component placement. This automated dispensing technology significantly enhances production throughput while guaranteeing product quality consistency through machine-vision guided operations.
- Automatic loading and unloading structure design
- Intelligent operating system
- High precision dispensing
- Environment-friendly
- Function introduction
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Vision-Guided Automated Labeling Process
- Feeder Automation
→ Automatic liner stripping onto non-adhesive plate
→ Ready for vacuum pickup - Robotic Liner Removal
→ 4-axis manipulator performs automated liner retrieval - Downward Vision Alignment
→ Bottom camera captures release liner coordinates (real-time positional verification) - Product Vision Registration
→ Top camera identifies target substrate locations - Precision Vision Alignment
→ Algorithmic coordinate mapping (±0.05mm accuracy)
→ Real-time positional compensation
Automated Labeling Performance Metrics
| Parameter | Specification |
| First-pass Yield Rate | ≥99.5% |
| Process Scrap Rate | ≤1% |
| Throughput Capacity | 1,200-2,400 UPH |
| Changeover Time | Legacy: 10-20 min · New: ≤30 min |
Vision Labeling Operational Advantages
Fixture-Free Automation
- Operators directly load products onto conveyor
- No mechanical fixturing required
- Omnidirectional part orientation capability
Vision System Benefits
- Adaptive positioning compensation
- 6σ process capability (CpK ≥2.0)
- MIL-STD-1916 compliant accuracy
Here are some of the key features and benefits of the device:
Equipment application scope:
All kinds of products that need to be glued, such as :3C/ toys/home/gift packaging products that need to be glued
| Name | Brand Model | Unit | Quantity | Remarks |
| Equipment Dimensions | 700*700*1700 | Unit | 1 | Custom Made |
| Equipment Weight | 350 kg | Unit | 1 | |
| Total Power | 1200w | Unit | 1 | |
| Air Pressure | 0.4–0.6Mpa | Unit | ||
| XY Module | Lead Screw/Linear Guide Taiwan Hiwin/TBI | Set | 2 | |
| R Axis Motor | 42mm Hollow Shaft Stepper Motor | Set | 1 | |
| Servo Motor | Inovance 400W Servo | Set | 2 | |
| Stepper Servo Motor | Closed Loop 57 Stepper Motor | Set | 1 | Leadshine |
| Motion Control Card | 8-Axis Motion Control Card | Set | 1 | Self-Developed |
| Label Automatic Feeder | Self-Developed | Set | 1 | Self-Developed |
| Belt Conveyor Mechanism | Length 1300mm | Unit | 1 | Length 1300mm |
| Electrical Control | Self-Developed | Set | 1 | Custom Made |
| CCD Vision System | Motion Vision Integrated Software | Set | 1 | Self-Developed |
| Industrial Camera Lens | Hikvision 6MP/Lens | Set | 1 | Upper Camera |
| Industrial Camera Lens | Hikvision 6MP/Lens | Set | 1 | Lower Camera |
| Pneumatic Components | Airtac/ENC | Set | 1 | |
| Industrial PC | I5-4th Gen IPC-5402H-8G | Set | 1 |
Vision Dispensing System Specifications
1. Machine-Vision Positioning Technology
High-definition industrial cameras enable CCD vision dispensing alignment (±5μm)
Real-time positional compensation with automated optical correction
Optional dual-camera dispensing verification for micron-level contour mapping
2. Multi-Industry Vision Dispensing Applications
Automotive | 3C Electronics | Biomedical | Aerospace/Defense
Semiconductor | Mini LED | Security Monitoring | Industrial IoT
3. Precision Fluid Deposition Capabilities
Handles: Solder paste • Silver epoxy • UV adhesives • Thermal interface materials
Encapsulants • Conductive inks • Lubricants • Silicones • Underfills
4. Robotic Dispensing Automation
Integrated loading/unloading end effectors
92% equipment utilization rate (OEE)
Zero-touch material handling
5. Intelligent Dispensing Control
Windows-based vision dispensing software
Multistage fault diagnostics (audible/visual)
Intuitive recipe management interface
6. Vision-Guided Dispensing Precision
±0.01mm positional repeatability
200+ dots/minute throughput
CpK >1.67 process capability
7. Modular Dispensing Configuration
Scalable substrate handling (50×50mm to 450×350mm)
Interchangeable dispensing valve systems
MES/Industry 4.0 connectivity
8. Eco-Optimized Vision Illumination
Energy-efficient shadowless lighting (50,000+ hr lifespan)
40% lower power consumption vs. halogen
9. Industrial-Grade Dispensing Reliability
ISO 13849 PLd safety-rated components
MTBF >15,000 hours
<0.5% annual maintenance cost
Single nozzle visual automatic gluing machine overall layout diagram
Advanced Vision Dispensing Options
| System | Capability | Benefit |
|---|---|---|
| Gravimetric Dispensing | 0.1mg weight control | Volumetric consistency assurance |
| Laser Z-Axis Compensation | 0.5μm height detection | Warpage/curvature adaptation |
| 5-Axis Robotic Dispensing | ±180° tilt/rotation capability | 3D surface contour deposition |
1. Core & Roll Dimensions
| Parameter | Requirement |
|---|---|
| Core Inner Diameter | 76.0 ± 0.5 mm |
| Roll Outer Diameter | ≤ 250 mm (Max) |
| Roll Width Tolerance | ±0.2 mm |
2. Release Liner Properties
Coating: Silicone release layer (non-polar surface compatible)
Surface Energy: ≤ 24 dynes/cm (for reliable auto-delamination)
Thickness: 0.05 ± 0.01 mm (optimized for tensile strength)
Tensile Strength: ≥ 50 N/15mm (MD & CD)
Defect Control: Zero splices/joins per roll; No cutter marks or scoring
3. Label Matrix Requirements
| Feature | Specification |
|---|---|
| Arrangement | Grid-aligned with orientation markers |
| Short-Direction Pitch | 4.0 mm multiples (≤4mm labels) |
| Label Spacing | 2.00 ± 0.05 mm (>4mm labels) |
| Release Force | 2-5 g/25mm (controlled delamination) |
| Adhesion Integrity | Face stock remains bonded during liner removal |
4. Feeder Compatibility
| Feeder Type | Max Web Width | Critical Constraints |
|---|---|---|
| 100-Series | ≤ 90 mm | Fiber pitch = 4.0 mm |
| 150-Series | ≤ 140 mm | Web tracking alignment required |
Quality Validation Protocols
Dimensional Verification
Laser micrometer measurement (core ID/OD, liner thickness)
Pitch gauge validation per IPC-7711/7721
Functional Testing
Peel adhesion test per ASTM D3330
24-hour continuous unwinding trial (splice/jam detection)
Static decay test ≤ 0.1 kV (ESD-sensitive applications)
Automation Readiness
Vision system registration check (orientation markers)
Feeder compatibility trial (≤3% misalignment tolerance)
Material as far as possible to roll outside, inside can also.
