Industrial Inspection Equipment Manufacturing Expert
Scienscope is a company that offers a one-stop solution for testing and material management. The main areas include X-ray detection systems, optical inspection equipment, and component counting schemes.
Among them, its X-ray detection system can be used for the inspection of PCB welding, such as missed detections of BGA and defects of electronic components.
Specializing in high-end cleaning equipment, providing water-based cleaning solutions
CNSMT specializes in providing Inspection solutions.
Component and material management solutions have been a key focus of development in recent years. The IMS series of inbound workstations can achieve semi-automatic or fully automatic scanning, identification, and labeling.
The intelligent material rack is used for storing materials and can achieve 100% traceability.
The component counters of the AXC series can quickly and accurately count the number of components.
The Scienscope X-ray AXC-830 Component Counter is a sophisticated electronic component counting system that utilizes advanced X-ray technology specifically engineered for electronics manufacturing applications.
This system provides rapid and precise counting of miniature components on reels, ensuring accurate inventory management. By implementing the Scienscope X-ray AXC-830 Component Counter, manufacturers can minimize production interruptions, reduce manual handling errors, and enhance overall operational efficiency.
With the most advanced X-ray technology and intelligent AI algorithms, the AXC-800 III is capable of capturing high-quality images of the internal components of the spool and accurately counting the materials using AI. Its precision and repeatability reach up to 99.99%. The AXC-800 III can precisely count to 01005 within less than two seconds per spool.
In addition, this device is equipped with an in-built optical barcode scanner produced by Scienscope, which can simultaneously read barcodes, further simplifying the counting process.
The AXC-800 III Plus, with its newly added conveyor belt and label placement device, enables simultaneous operations of rolling, counting and label placement, significantly reducing the overall cycle time and eliminating the risk of label placement errors. Once the reel is placed in the system, the counting process will automatically commence. The entire process will be faster, more accurate and more convenient than before. With the AXC-800 III Plus product, enterprises can optimize their inventory management processes, thereby achieving higher efficiency and accuracy in their operations, saving costs and reducing manpower investment.
Scienscope AXl-51OOc III is the most advanced and automated X-ray component counter on the market, and it is the only product that is compatible with AGV.
This automated system is integrated with data management and can achieve comprehensive inventory control in your production process.
We offer various configuration options for the AXl-51OOC III system to meet your specific needs. The fully automated configuration features an automatic loader, labeling machine, and discharging machine, and is an ideal modular configuration for automating warehouse processes.
The AXI-5100, developed by Scienscope, is the most advanced automated component counting system in the world. This system is fully automated and can communicate with data management systems to achieve comprehensive inventory control. Moreover, by adopting an integrated built-in transmission system, its component counting speed is faster than any other system on Earth. It saves time, reduces costs, decreases manpower requirements, and avoids “production line stoppages” caused by the lack of components.
The Scienscope view2000 features a high-resolution digital flat-panel detector, an extremely large detection platform, and the ability to observe at a 70-degree angle. At the same time, it maintains a relatively low cost. It is a fully functional and highly performing X-ray inspection system with excellent value for money, and it possesses many features that are only available on high-end models.
It is highly suitable for the inspection of PCB welding quality, especially for detecting defects such as bridging, voids, and misalignment of BGA hidden solder joints in components.
CNSMT is one of the teams with the most professional Inspection equipment in China.
CNSMT can offer a one-stop solution, covering from the IMS inbound workstation → intelligent material rack → AXC counter → X-ray inspection system. This enables the full automation process from material entry, storage, distribution to post-production quality inspection. It significantly reduces labor costs and realizes digital production.
SCIENSCOPE high-end X-RAY VIEW X2100 is a powerful inspection tool that can help you solve problems efficiently in your production process.
It can handle large and complex components: it can accommodate products with the maximum size of up to 650×500 millimeters. The large tray it is equipped with is specially designed for the most complex circuit boards.
High penetration power: equipped with a high-energy 100 kilovolt light source, it can penetrate dense materials to reveal hidden defects and abnormal situations that traditional detection methods cannot detect.
Simple operation process and easy to operate: it has intelligent software, with memory settings, one-click start function, and complex numerical control inspection programs. It can be operated without much training.
Scienscope Offline X-RAY View X2300 integrates a highly stable radiation source, is suitable for large-sized multi-axis samples, offers high-resolution clear imaging, and features AI intelligent analysis and automation integration capabilities that represent the cutting-edge of the industry.
It is not merely a detection device, but rather an automated solution that can be used to enhance the overall quality control level of the production line.
In conclusion, this machine is highly suitable for scenarios where there are high requirements for the automation, intelligence and dataization of the detection process.
The AXI 8000 adopts the most advanced ultra-high-speed scanning technology. It can detect defective issues of SMT’s BGA, QFN, QFP and other components, and automatically determines whether they are Pass or NG using the automatic judgment software. It can accommodate up to 650mm x 550mm PCB or carriers. The detection field is up to 600mm x 500mm. It has QR code scanning function and intelligent programming function. BGA detection module/air bubble measurement module. It supports Teaching and import/export functions for various product detections. It uses high-speed and high-precision linear motors, with 0.5S/PCS per detection screen. Barcode automatic recognition, automatic report storage (optional). Mouse and keyboard control. Radiation safety standard ≤ 1μSV/H.
Online inspection equipment solution
The X-Ray of Scienscope is based on stable imaging quality. Through flexible function combinations and clear cost-performance advantages, it meets the needs at different levels ranging from basic inspections to fully automated intelligent production lines.
Scienscope Offline X-RAY View X1800 is a typical “universal detection platform”. Its advantages do not lie in any specific extreme parameters (such as extremely wide field of view or ultra-high speed), but rather in its balance, reliability and ease of use:
From a 5-micron microfocus to a 50° tilt, and to fully computerized operation, it covers most of the basic requirements for industrial precision detection.
By adjusting the parameters and fixtures, a wide range of applications can be achieved.
The simple “click to test” operation has lowered the threshold for operation.
Overall, if you need a “all-in-one” workstation for detecting internal defects of various types in small batches, this device is a reliable and professional choice.
No learning required, no settings needed, it can automatically identify the material type and barcode.
Fully automated control, avoiding human errors.
Deep learning, based on cloud large database model.
7-15 inch tape reels / electrostatic discharge protection bags / short tapes / JEDEC disks.
Patented built-in barcode camera, capable of automatically obtaining barcode and large tray information.
Four-column sensing printing, preventing label errors.
It can print barcode labels and directly upload to MES/ERP database.
All data can be archived for future reference.
The old model was AXC-800 III
No learning required, no setup needed. It can automatically identify the type of material tray and the barcode.It has comprehensive error prevention protection functions to avoid human errors.It uses deep learning and a cloud-based large database model.7-15 inch magnetic tape reels / electrostatic discharge protection bags / short tapes / JEDEC trays.
There is no height limit, and it can accommodate material trays over 100 mm in height.It has a patented built-in barcode camera that can automatically obtain barcode and large tray information.Four-channel tray sensing printing prevents label errors.It can print barcode labels and directly upload them to the MES/ERP database.All data can be archived for future reference.Includes label printing and automatic printing functions.
The previous model was AXC-800 III plus
Scienscope | Smart rack for StencilsThe Smart Rack for Stencils is an innovative system that enables quick retrieval and storage of each template, taking only a few seconds. This significantly reduces the time required for operators to find the appropriate placement location for the templates. Moreover, the operation is simple; Additionally, the design of the intelligent template rack can accommodate various template sizes ranging from 23 inches by 23 inches to 29 inches by 29 inches.
Scienscope IMS-100 Receiving StationThe IMS-100 has a unique identification function that can track and identify all the materials used in the production process in real time, from their entry into the warehouse to the completion of the finished product. In the current era of Industry 4.0 transformation, this unique identification is necessary.This function makes your production process more intelligent, allowing you to monitor and optimize operations to achieve high efficiency and output, while avoiding human errors.
Scienscope IMS-200 Reel SmartScienscope IMS-200 is the only fully online feed station that offers 100% traceability and requires no manual intervention at all.
This is a fully automated and modular system that can provide different instructions for each module according to your unique needs, thereby maximizing efficiency.This technology simplifies the feeding process and ensures a safe, simple and error-free re-labeling of materials.
AXI-6100 | Inline InspectionThe AXI-6100 series comprises a series of advanced X-ray inspection systems, specifically designed for the inspection of long-type circuit boards, such as those found in LED and electric vehicle battery controller boards.One of the key features of the AXI-6100 series is its online design, which includes a set of conveying systems for the smooth handling of long-type circuit boards.
The operation speed of these inspection systems is extremely efficient, taking approximately one second to reach each inspection point on average…
CNSMT X-ray
The Xspection 3000 has become the most popular X-ray machine since its launch.
This X-ray machine has two main models. One is the traditional 100 kilovolt version, and the other is the top-level 130 kilovolt near-end tube technology version, which is characterized by the elimination of tube maintenance requirements.
Its applications include, but are not limited to, multi-layer printed circuit boards, voids, semiconductors, glue injection (THT), and lithium batteries, etc.
The Xspection 1860 is a fully functional X-ray machine that offers comprehensive circuit board defect detection and quality assurance services for the global SMT industry.
With a single enclosed tube and tilt function, it can achieve high-resolution imaging, making it ideal for batch inspections.
It also provides detailed data statistics, which helps optimize your SMT production line process. This makes it an excellent tool for inspecting various components, including multi-layer printed circuit boards, voids, cylindrical fillings (pin-type), and other components.
The Xspection 3120 is designed to handle the inspection of long and complex printed circuit boards (PCBs). This device employs advanced imaging technology and features a high-resolution 2.5D X-ray function, enabling precise and non-destructive detection of hidden issues such as voids, misalignments, and soldering problems. It is equipped with an automatic detection function and a large work area, allowing for inspection on PCBs up to 1.2 meters in length.This X-ray machine has two main models. One is the traditional 90 kilovolt version, and the other is the top-level 130 kilovolt near-end tube technology version, which is characterized by the elimination of tube maintenance requirements.
The AXI 7300 model retains the original offline analysis and inspection mode and is connected to the SMT production line to achieve high-capacity automatic horizontal comprehensive inspection.This X-ray equipment is a fully shielded radiation protection box to ensure absolute safety. AXI 7300 is suitable for precise testing in various industries, including surface mount technology (SMT), lithium batteries, and precision injection molding, etc. The X-axis and Y-axis travel range of this system is 650 mm × 550 mm, and it is equipped with specialized modules for detecting bubbles or voids in electronic components packaged with BGA, QFN, or QFP.
Why Choose CNSMT CLEANING SYSTEM?
We excel in the field of design. Not only do we offer mature X-ray detection solutions, but we can also provide customized solutions tailored to the needs of different industries, and these solutions can be directly put into production use.
We have our own production department. We can design and process components immediately according to customer requirements, thereby significantly reducing the product delivery time.
Related Product
Since its establishment in 1994, Scienscope has been providing thousands of customers around the world with professional X optical equipment and the most professional services.
With the highest cost performance through China Scienscope, Germany Scienscope, USA Scienscope and more than 100 distributors and agents all over the world for nearly 30 years.
AXI-8000 Introduction
1. The AXI-8000 system captures the projection image in a 360° circular motion, and then reconstructs the complete object data through edge scanning and three-dimensional analysis.
2. It can generate any XY cross-sectional image as needed for defect detection.
3. It is a 3D automatic X-ray device.
4. You can choose the number of slice layers without damaging the circuit board.
5. It can flexibly set the resolution according to the size of components and solder balls (maximum pixel accuracy of 5 micrometers).
6. High-speed edge scanning and reconstruction technology.
7. Equipped with a large radiation cone angle (up to 118°), higher longitudinal resolution.
3D-AXI enables single-penetration examination of both A and B surfaces simultaneously
Test case: QFP/QFN defect detection
Specificaion
| X illuminant | Light tube voltage, current | 130KV 300uA |
|---|---|---|
| maximum output | 39W | |
| FPD | resolution ratio | 50um |
| frame rate | 1×1 9fps, 2×2 18 fps | |
| Pixel size | 2340×2882 | |
| CCD camera | pixel | 2.3 megapixel |
| function | Scan the barcode | |
| CT parameter | resolution ratio | 5um |
| Number of projections | 32,64,120 | |
| Shooting Angle | 60°, 90° | |
| Test Parameters | Maximum number of layers | Unlimited (recommended <300) |
| Feed height | 85mm on top, 20mm on bottom | |
| Delivery direction | Left in, right out | |
| PCB size | 100×50-400×400 | |
| Circuit board thickness | ≥0.5mm | |
| Height of test object components | 85mm on top, 20mm on bottom | |
| Object weight | ≤5KG | |
| fov big or small | 58x70mm (25μm precision), 11x14mm (5μm precision) | |
| Plate bending correction | Hardware correction | |
| safe | radiation | 1μSv/H |
| safety interlocking | have | |
| Environmental requirements | working temperature | 0-40°C |
| Working humidity | 40%-60% | |
| working power supply | 220V | |
| aggregate capacity | 2KW | |
| Pressure requirements | 0.4-0.6Mpa | |
| Load capacity size requirements | 1.5T/㎡ | |
| Device appearance | size | 1625mm1465mm1905mm |
| weight | 2.5T |
We excel in the field of design. Not only do we offer mature X-ray detection solutions, but we can also provide customized solutions tailored to the needs of different industries, and these solutions can be directly put into production use.
Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
The whole machine maintains for a year, one year after the warranty to provide free technical support.
Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation.
We offer remote technical guidance. On-site installation and commissioning will add additional costs, including accommodation and airfare.
Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.