Advanced TP-14M Automatic Connector Pre-insertion Machine

CNSMT – Your One-stop Solution Provider for Connector Insertion & Crimping Equipment

CNSMT offers a complete range of advanced automation solutions tailored for connector processing and assembly. Our products include Fully Automatic Connector Pre-insertion Machines, Fully Automatic Connector Crimping Machines, High-Precision Crimping Machines, and Automatic Assembly Equipment. We also provide specialized systems such as Offline Semi-automatic Crimping Machines for Large-size PCBs and Odd-form Insertion Machines—ideal for high-mix, high-precision production environments.

With strong R&D and manufacturing capabilities, CNSMT delivers direct-from-factory pricing and strict quality assurance. We are committed to providing reliable, efficient, and customizable solutions that improve production accuracy and efficiency. Whether you’re upgrading your SMT line or building a new automation process, CNSMT is your trusted partner.

 

  • Maximum Insertion Area≤L400mm × W500mm (customizable)
  • Pre-insertion Force 50–200N
  • Adjustable Rail Width100–500mm (customizable)
  • Insertion Speed 45° DCS (single connector)
  • Operating System Windows 10
ItemSpecification
Maximum Insertion Area≤L400mm × W500mm (customizable)
Z-axis Travel Range125mm
Z-axis Movement SpeedMax 30mm/s
Z-axis Drive SystemServo motor + Ball screw + Linear guide
X/Y-axis Max Movement Speed2000mm/s
X/Y-axis Acceleration0.4G
X/Y-axis Repeatability±0.02mm
PIN Deviation Detection Accuracy±0.2mm
X/Y-axis Drive SystemServo motor + Ball screw + Linear guide
Pre-insertion Force50–200N
Adjustable Rail Width100–500mm (customizable)
Upper Mold Magazine Capacity6–10 pcs
Insertion Speed45° DCS (single connector)
PCB Positioning MethodMark point or hole-based alignment
Programming MethodOffline programming + Online programming
Operating SystemWindows 10
Feeder QuantityTray feeder (Max size 350×300mm): 1 set
80mm tube-type feeder: 2 sets
60mm tube-type feeder: 2 sets
Machine Dimensions1100 × 2500 × 1600mm

 

Advanced Control System & Features of TP-14M Automatic Connector Pre-insertion Machine

The TP-14M is equipped with an advanced XYZR four-axis servo motor system combined with high-precision ball screws and linear guides. Integrated with high-resolution CCD vision and a 3D laser detection system, it ensures precise control of pressure, displacement, and speed—providing robust hardware support for automatic connector picking, inspection, pre-insertion, and pre-pressing.

Key Features:

High-rigidity H-frame structure: Enhances machine precision, ensures high strength and stability, and prevents deformation during long-term operation.

Auto jaw library: Built-in jaw storage system with automatic jaw exchange functionality, enabling seamless changeover for different connector types.

Vision & detection system:

Equipped with a high-resolution CCD camera and 3D laser head for precise PIN offset detection.
Capable of handling standard connectors, high-speed connectors, and optical cages.
Ensures accurate alignment between connector pins and PCB pin holes.

Closed-loop Z-axis pressure control system:

The Z-axis servo system, combined with a high-precision pressure sensor, provides real-time pressure feedback during pre-insertion.
Features include live pressure curve display, automatic pressure curve recording, and abnormal insertion alarms for full process monitoring.

Programmable XY table support:

The support platform for single boards adopts an XY-table structure with programmable positioning, ensuring optimal support based on board layout.

Wide compatibility:

Supports various PCB sizes and multiple connector types, making it highly flexible for different production requirements.

User-friendly interface:

Intuitive and easy-to-learn interface design, with multi-level access control for better operational management and security.

SPC & traceability:

Built-in Statistical Process Control (SPC) and traceability functions, with PC-based file management and job tracking capabilities.

Dual-mode feeding system:

Supports both tube-type and tray-type feeding.
Allows non-stop material changeover, boosting production efficiency and throughput.

 

🏭 TPR-CAI-14M Automatic Connector Pre-insertion Machine

The TP-14M is a state-of-the-art solution designed for the precise and efficient pre-insertion of connectors onto PCBs. Equipped with advanced XYZR four-axis servo motors, high-resolution CCD vision, and a 3D laser detection system, this machine ensures accurate alignment and insertion of various connector types, enhancing production quality and throughput.

📷 Visual Illustrations

Front View of TP-14M:

Close-up of Connector Pre-insertion Mechanism:

3D Laser Detection System:

Note: Replace the above URLs with actual image links relevant to the TPR-14M machine.

📊 Technical Specifications

ParameterSpecification
Maximum Insertion Area≤ L400mm × W500mm (customizable)
Z-axis Travel Range125mm
Z-axis Movement SpeedMax 30mm/s
Z-axis Drive SystemServo motor + Ball screw + Linear guide
X/Y-axis Max Movement Speed2000mm/s
X/Y-axis Acceleration0.4G
X/Y-axis Repeatability±0.02mm
PIN Deviation Detection Accuracy±0.2mm
Pre-insertion Force50–200N
Adjustable Rail Width100–500mm (customizable)
Upper Mold Magazine Capacity6–10 pcs
Insertion Speed45° DCS (single connector)
PCB Positioning MethodMark point or hole-based alignment
Programming MethodOffline programming + Online programming
Operating SystemWindows 10
Feeder QuantityTray feeder (Max 350×300mm): 1 set; 80mm tube-type: 2 sets; 60mm tube-type: 2 sets
Machine Dimensions1100 × 2500 × 1600mm

❓ Frequently Asked Questions (FAQ)

Q1: What types of connectors are compatible with the TP-14M?
A1: The machine is compatible with various connectors, including standard connectors, high-speed connectors, and optical cages.

Q2: Can the machine handle different PCB sizes?
A2: Yes, the adjustable rail width (100–500mm) allows for compatibility with various PCB sizes.

Q3: How does the vision system enhance insertion accuracy?
A3: The high-resolution CCD camera combined with a 3D laser detection system ensures precise alignment between connector pins and PCB holes, detecting any pin deviation with ±0.2mm accuracy.

Q4: Is the machine’s operation user-friendly?
A4: Absolutely. It features a Windows 10 operating system with an intuitive interface, supporting both offline and online programming for ease of use.

Q5: What feeding methods does the machine support?
A5: The TPR-14M supports both tray and tube-type feeders, allowing for flexible and continuous operation without the need for frequent material changes.

 

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