XJ-600A Inline Vision Saw Blade Depaneling Machine
XJ-600A Inline Vision Saw Blade Depaneling Machine can be seamlessly connected to SMT automatic production lines. Equipped with high-definition vision alignment system, the saw blade cutting brings ultra-low stress without damaging precision components, realizing continuous automatic PCB depaneling.
- Online depanel V-CUT connected PCBA on SMT production lines.
- Fully automatic continuous cutting to connect upstream & downstream unmanned processes.
- Low-stress cutting to prevent component drop-off and board cracking.
- Compatible with FR4, aluminum substrate, LED V-groove circuit boards.
- For mass continuous production of automotive, industrial and consumer electronics.
- XJ-600A Inline Vision Saw Blade Depaneling Machine Specifications
- Key Features
- Advantages
| Parameter | Details | |
| Model | XJ-600A | XJ-600L |
| Cutting Range | 300*280mm | 450*450 mm |
| Feeding method | Rail transportation | |
| Discharge Method | Belt Conveyor or Jig Discharge | |
| Transfer Method | Vacuum nozzle suction transfer | |
| Flow Direction | Left to Right or Right to Left | |
| Cutting Function | Linear | |
| Processing platform | Dual station | Single head dual workstation |
| Repeat Positioning Accuracy | ±0.01mm | |
| Cutting precision | ±0.05mm | |
| Maximum moving speed | XY:1000mm/sec Z:600mm/sec | |
| Maximum Moving Stroke | X:750mm /Y:400mm /Z:50mm | X:1300mm /Y:900mm /Z:50mm |
| Spindle speed | MAX: 8000zgm adjustable | |
| Tool change method | Manual tool change | |
| Cutting speed | 1-100mm/s adjustable | |
| Operating System | Windows | |
| Program teaching method | CCD image intuitive teaching input | |
| Program backup method | USB3.0 | |
| Control mode | Precision Multi Axis Control System | |
| XYZ axis driving method | AC servo motor drive | |
| Universal sawblade size | Outer diameter 80* Inner hole 35* Number of teeth 60* Thickness 0.8* Bladeedge 0.3mm | |
| Workbench mode | Rotate | |
| Power supply | AC 380V 50HZ | |
| Air source | 0.6-0.7MPa,75L/min | |
| (L*W*H) | 1810*1250*1750 mm | 2915*1550*1750 mm |
| Weight | 1280kg | 2000kg |
| Dust Collector | XJ-TS4KW | |
- Enables unmanned production and is suitable for cutting PCBA boards connected by V-grooves.
- Suitable for V-groove PCB splitting of fiber boards, aluminum substrates, and copper substrates.
- Automatic calibration and cutting based on Mark points, solving the problem of material deviation in products from different batches.
- Equipped with cutting path and image display functions; the actual cutting path corresponds to the PCBA image in real time, providing strong visualization.
- Inline structure connects full SMT line for unmanned production.
- CCD vision positioning, high precision and low cutting stress.
- Auto continuous feeding, higher throughput than offline models.
- Smooth burr-free cut to reduce scrap rate.
- Built-in dust collector and multi-safety protection for stable operation.
- Servo drive, quick program change for mass production.
Why choose this product?
- Inline design can be directly connected to complete SMT production lines for fully automatic unattended manufacturing.
- CCD vision cutting with high precision and ultra-low depaneling stress, preventing component drop-off and board cracking.
- Continuous auto feeding & discharging delivers much higher throughput than offline models, ideal for mass production.
- Saw blade cutting generates smooth burr-free edges to cut PCB scrap cost.
- Built-in dust collector and multi-layer safety protections ensure clean and stable operation.
- Servo control system supports fast program switching for different PCBs with easy maintenance.
How It Works
- Upstream conveyor automatically feeds V-cut connected PCBA into the machine
- CCD vision system captures PCB MARK points to auto adjust cutting coordinates.
- Servo high-speed saw blade cuts along V-grooves with low stress to avoid board deformation and component damage.
- Negative pressure dust removal collects cutting debris synchronously.
- Separated boards are automatically conveyed out, realizing full continuous unattended inline operation.
Application Process
- Conveyor automatically feeds connected PCBA from upstream line.
- CCD vision scans MARK points to auto calibrate cutting path.
- Servo saw blade performs low-stress cutting along V-grooves, dust extraction works simultaneously.
- Separated single boards are conveyed to next process automatically.
- Continuous cyclic feeding, cutting and discharging for unattended operation.
Requirements
- Environment: Dust-free, dry and well-ventilated workshop at constant 20-28℃.
- Power supply: Stable single-phase 220V industrial power with reliable grounding.
- Air source: Clean and dry compressed air of 0.5-0.7MPa.
- Site layout: Embedded in SMT production line, reserved connecting space for upstream & downstream conveyors.
- Workpiece: PCBs with standard V-CUT, no severe warpage.
- Operator: Wear anti-static supplies and be proficient in automatic line operation.
What It Is Used For
The XJ-600A Inline Vision Saw Blade Depaneling Machine matches fully automatic SMT production lines. It continuously and automatically cuts and separates V-groove connected PCBA with low stress. It can link printing, mounting and inspection processes to realize unmanned operation of the whole line, eliminating defects like board cracking, component falling off and cold solder joints caused by manual depaneling, and meeting the demands of uninterrupted mass production of circuit boards for automotive, industrial control and consumer electronics.
Conclusion
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.