XJ-J500 Single Station Vision Saw Blade Depaneling Machine
XJ-J500 Single Station Vision Saw Blade Depaneling Machine with visual alignment system, it adopts precise saw cutting with ultra-low stress, suitable for PCB boards with delicate components to avoid damage to boards and parts.
- Low-Stress Cutting : Ideal for PCBs with components across the V-groove; minimal board strain (~200 μ).
- Vision-Guided Precision: CCD camera with Mark point correction ensures accurate cutting alignment.
- Stress-Sensitive Applications: Recommended for automotive, medical, power supply, computer, and consumer electronics PCBs.
- Clean Separation: Produces smooth, burr-free board edges.
- Safe Operation: Equipped with a safety light curtain for operator protection.
- XJ-J500 Single Station Vision Saw Blade Depaneling Machine Specifications
- Key Features
- Advantages
| Parameter | Details |
| Cutting Range | 280mm*280mm |
| Cutting Function | Linear |
| Processing platform | Single station |
| Repeat Positioning Accuracy | ±0.01mm |
| Cutting Precision | ±0.05mm |
| Maximum Moving Stroke | XY:1000mm/sec Z:600mm/sec |
| Maximum Moving Stroke | X:500mm/Y:700mm/Z:100mm |
| Spindle speed | MAX: 8000rpm adjustable |
| Tool change method | Manual tool change |
| Safety protection | Light Curtain/safety door protection |
| Cutting speed | 1-100mm/s adiustable |
| Operating System | Windows |
| Program teaching method | CCD image intuitive teaching input |
| Program backup method | USB3.0 |
| control mode | Precision Multi Axis Control System |
| XYZ axis driving method | AC servo motor drive |
| Universal saw blade size | Outer diameter 80 * Inner hole 35*Number of teeth 60* Thickness 0.8Blade edge 0.3mm |
| Workbench mode | Rotate |
| Static elimination | Ion generator |
| Power supply | Splitting machine AC 220V 50HZV acuum cleaner AC 380V 50H |
| Air source | 0.6MPa,75L/min |
| (L*w*H) | 900*1375*1575 mm |
| Weight | 510KG |
- Stress-free cutting, with a splitting stress of approximately 200 MIC.
- CCD visual positioning and Mark point calibration system.
- Simple operation and fast programming.
- The cutting surface is smooth, flat and bright.
- Safety light curtain and two-hand button device.
- Suitable for cutting V-groove PCBA, and perfectly solving the cutting problem of components.
- Low-Stress Cutting: Minimal board stress (~200 μ strain) for sensitive components across V-grooves.
- Vision Precision: CCD camera with Mark point correction for accurate alignment.
- Smooth Finish: Clean, burr-free, and flat cutting surfaces.
- Easy Operation: Simple programming with PC control and servo motors.
- Safe Operation: Safety light curtain plus dual-hand start buttons.
- High Precision: Positioning accuracy up to ±0.01mm with C5-grade guide rails.
- Supports 300×300mm boards up to 6mm thick.
Why choose this product?
- Automatic vision positioning with high cutting precision, compatible with irregular stamp-hole PCBs.
- Low-stress milling depaneling prevents damage to precision SMD components.
- 3-axis servo drive ensures stable path machining; storable programs enable quick product changeover.
- Equipped with powerful dust collection to keep machine clean and extend service life of cutters and lenses.
- Space-saving single-station design, easy operation, ideal for precision production lines of medical and industrial control electronics.
How It Works
- Vision Recognition System: High-definition camera captures workpiece images for automatic positioning and cutting coordinate correction.
- Milling Cutting Mechanism: High-speed rotating milling cutter separates PCBs along stamp hole outlines with low cutting stress.
- Servo Motion Platform: Three-axis precise movement to machine irregular circuit boards following programmed paths.
- Supporting Dust Removal: Synchronous negative pressure dust extraction removes milling dust to protect lens and cutter.
Application Process
- Loading & Fixing: Place stamp-hole PCBA on worktable and clamp tightly.
- Vision Positioning: Camera automatically captures images to identify board datum and calibrate cutting path.
- Milling Depaneling: High-speed milling cutter cuts circuit boards along preset tracks.
- Dust Collection: Dust is extracted synchronously during processing.
- Unloading: After processing, open safety door and take finished boards out.
Requirements
- Workpiece: For irregular stamp-hole PCBA without V-grooves within machine processing range.
- Power & Air: 220V single-phase power; clean compressed air 0.4–0.6MPa.
- Workshop Environment: Dry and dust-free, avoid strong light hitting vision camera.
- Operation Rules: Fix boards flat; regularly clean milling cutter, filter and camera lens.
- Safety Rules: Close safety door during cutting; keep hands away from cutting area.
What It Is Used For
Adopt vision positioning and high-speed milling cutter to separate irregular stamp-hole PCBA without V-grooves, realize low-stress depaneling for precision circuit boards, suitable for medical, industrial control and digital electronic products processing.
Conclusion
The XJ-J500 Single Station Vision Saw Blade Depaneling Machine is equipped with a vision positioning system and uses high-speed milling cutters to separate stamp-hole PCBA without V-grooves. High-precision vision calibration ensures accurate cutting paths. Milling cutting delivers ultra-low stress to avoid damage to precision components. Designed with an independent single station, it fits irregular circuit boards of all sizes. It supports convenient program storage and fast product changeover. With complete dust-proof protection and stable operation, it is widely applied to depaneling of industrial control, medical and precision digital PCBs.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
Send Your Inquiry