XJ-J520 Dual Station Vision Saw Blade Depaneling Machine
XJ-J520 Dual Station Vision Saw Blade Depaneling Machine is with alternating dual-station operation and high-definition vision alignment system, the machine performs precise saw cutting with low depaneling stress. It doubles processing efficiency and is suitable for mass separation of PCBs equipped with delicate components.
- Depanel V-CUT joined PCBs & PCBA after SMT process.
- Dual-station alternating loading & cutting to boost throughput.
- CCD vision alignment eliminates board stress & component damage.
- Compatible with FR4, aluminum substrates, LED strip boards with V-grooves.
- Replace manual breaking for smooth, burr-free cutting & lower scrap rate.
- Mass production for consumer, automotive, industrial control & LED electronics.
- XJ-J520 Dual Station Vision Saw Blade Depaneling Machine Specifications
- Key Features
- Advantages
| Parameter | Details |
| Cutting Range | 300mm*300mm |
| Cutting Function | Linear |
| Processing platform | Dual station |
| Repeat Positioning Accuracy | ±0.01mm |
| Cutting Precision | ±0.05mm |
| Maximum moving speed | XY:1000mm/sec Z:600mm/sec |
| Maximum Moving Stroke | X:1050 mm/Y:560 mm/Z:100 mm |
| Spindle speed | MAX: 8000rpm adjustable |
| Tool change method | Manual tool change |
| Safety protection | Safety Light Curtain/safety door protection |
| Cutting speed | 1-100mm/s adjustable |
| Operating System | Windows |
| Program teaching method | CCDimage intuitive teaching input |
| Program backup method | USB3.0 |
| Control mode | Precision Multi Axis Control System |
| XYZaxisdriving method | AC servo motor drive |
| Jniversal saw blade size | Thickness 0.3mm |
| Work bench mode | Rotate |
| Static elimination | Ion generator |
| Power supply | Splitting machine AC 220V 50HZvacuum cleaner AC 380V 50H |
| Air source | 0.6MPa,75L/min |
| (L*W*H) | 1500*1192*1553 mm |
| Weight | 694kg |
- Equipped with a high-speed CCD vision automatic calibration system.
- Suitable for V-groove PCBA splitting of fiber boards, aluminum substrates, and copper substrates.
- Automatic calibration and cutting based on Mark points, solving the problem of material deviation in products from different batches.
- Equipped with cutting path and image display functions; the actual cutting path corresponds to the PCBA image in real time, enabling strong visualization.
- Optional upper or lower dust suction.
- Extremely low board splitting stress (approximately 200 MIC), with a flat and bright cutting surface.
- Dual-station alternate work, simultaneous loading & cutting, 30% higher throughput.
- CCD vision auto MARK compensation, cutting accuracy ±0.02mm.
- Low-stress saw blade cutting, avoid cracking & component damage.
- Burr-free smooth cut, low scrap rate, compatible with various substrates.
- Safety light curtain & broken blade detection for full protection.
- Dual-language intuitive interface, fast program editing.
- Built-in dust extraction system, stable & easy maintenance.
Why choose this product?
- Alternating dual-station design enables simultaneous cutting and loading for higher productivity.
- CCD vision positioning delivers high cutting accuracy with low depaneling stress to avoid board and component damage.
- Saw blade cutting creates smooth burr-free edges and reduces PCB scrap cost.
- Equipped with dust extraction, safety light curtain and broken blade detection for safe and clean production.
- Compatible with various V-cut boards including FR4, aluminum substrates and LED boards with strong versatility.
- User-friendly interface supports quick program switching, easy maintenance for mass production.
How It Works
- CCD vision recognizes PCB MARK points to automatically calibrate cutting paths.
- Servo-driven high-speed saw blade cuts connected PCBs along V-grooves with low stress.
- Independent dual-station transmission runs alternately for simultaneous cutting and loading/unloading.
- Negative-pressure dust collector absorbs cutting debris in real time.
- Precise blade control reduces depaneling stress to avoid board crack and component damage.
Application Process
- Import PCB program; CCD vision scans MARK points for positioning calibration.
- Place joined PCB on the fixture of idle station and fix it.
- Saw blade cuts accurately along V-grooves, with dust extraction working simultaneously.
- While one station is cutting, loading/unloading is available on the other station for alternating cycle operation.
- Remove finished single boards after depaneling, then process the next batch cyclically.
Requirements
- Ambient temperature: 20–28°C, dust-free, ventilated and dry workshop.
- Power supply: stable single-phase 220V industrial power with reliable grounding.
- Air source: clean dry compressed air at 0.5–0.7MPa.
- Installation site: flat load-bearing platform with reserved space for operation and dust collection.
- Workpiece requirement: PCBs with standard V-CUT grooves, no severe board warpage.
- Operator requirement: trained in basic SMT equipment operation, wear anti-static tools.
What It Is Used For
XJ-J520 Dual Station Vision Saw Blade Depaneling Machine is mainly used in the post-SMT process for high-precision low-stress cutting of V-groove connected PCB and PCBA panels. The dual-station design enables non-stop processing to separate joint circuit boards, avoiding board cracking and component desoldering caused by manual breaking. It meets mass depaneling production demands of consumer electronics, automotive electronics, industrial control, LED and other products.
Conclusion
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.