XJ-L400Z Single Station Vision Milling Cutter Depaneling Machine
XJ-L400Z Single Station Vision Milling Cutter Depaneling Machine with automatic vision correction and positioning, CNC milling delivers minimal depaneling stress to protect onboard precision components, suitable for medium and small batch cutting of delicate circuit boards.
- Precision milling: of PCBs with components near or across V-grooves.
- Visual programming: CCD camera captures PCB images for accurate cutting path creation.
- Low-stress cutting: ideal for boards with sensitive components requiring minimal mechanical stress.
- High-accuracy routing: ±0.02mm precision, suitable for automotive, medical, and industrial electronics.
- Flexible material handling: works with FR4, aluminum, copper, and fiberglass boards.
- Clean, burr-free edges: high-speed spindle (0–60000RPM) ensures smooth, dust-free cuts.
- Single-station operation: manual loading/unloading, suitable for small to medium batch production.
- XJ-L400Z Single Station Vision Milling Cutter Depaneling Machine Specifications
- Key Features
- Advantages
| Parameter | Details |
| Cutting Range | 400mm*400mm |
| Cutting Function | Straight line, L-shaped, U-shaped,circular arc, circular |
| rocessing platform | single station |
| Repeat Positioning Accuracy | ±0.01mm |
| Cutting precision | ±0.05mm |
| Maximum moving speed | XY:1000mm/sec Z:600mm/sec |
| Maximum Moving Stroke | X:520mm/Y:650mm/Z:90mm |
| Spindle speed | MAX:60000rpm adjustable |
| Tool change method | Manual tool change (optional automatic tool change) |
| Safety protection | Satety grating/satety door protection |
| Cutting speed | 1-100mm/s adjustable |
| Operating System | Windows |
| Program teaching method | CCD image intuitive teaching input |
| Program backup method | USB3.0 |
| Control mode | Precision Multi Axis Control System |
| XYZ axis driving method | AC servo motor drive |
| Universal milling cutter size | Ф0.8-3.0mm |
| Power supply | Splitting machine AC 220V 50HZ Vacuum cleaner AC 380V 50HZ |
| Air source | 0.6MPa,75L/min |
| (L*W*H) | 900*1375*1575 mm |
| Weight | 450kg |
- The single working table has a small footprint and high versatility.
- Suitable for stamp hole/pogo pin PCBA splitting of fiberboard, aluminum-based board, and copper-based board.
- Automatic correction of cutting based on Mark points, addressing the issue of material deviation in different product batches.
- Equipped with a cutting path and image display function, with real-time correspondence between the actual cutting path and the PCB image, providing strong visualization.
- Offers the option of upper or lower dust suction.
- High-precision CCD vision alignment, ±0.01mm positioning for irregular curve PCB cutting.
- Ultra-low cutting stress, avoids component crack & board warpage, lower scrap rate.
- Fast programming with DXF import, multi-window teaching & path simulation compensation.
- Compact single-station design, small footprint, saves workshop space.
- Fully enclosed dust collection system, anti-static design to protect circuit boards.
- Stable 3-axis servo control, user-friendly Windows HMI, easy maintenance.
Why choose this product?
- High-precision vision positioning, high yield and low scrap rate.
- Low-stress milling without damaging precision components.
- Compact footprint, ideal for small & medium production lines.
- DXF import & visual teaching, fast model changeover.
- Enclosed dust collection & ESD design, meets cleanroom standards.
- Stable servo structure with simple daily maintenance.
- Compatible with various PCB thicknesses for multiple industries.
How It Works
The machine realizes PCB panel separation through the coordinated operation of three core modules: 3-axis servo motion system, CCD vision positioning system and high-speed milling spindle.
- Vision Positioning Principle: The high-definition CCD camera captures the MARK reference points on the PCB. The industrial control system calculates the offset of the board in real time and automatically compensates the 3-axis coordinates, achieving high-precision positioning of ±0.01mm and eliminating placement errors caused by manual operation.
- Servo Motion Principle: X/Y/Z 3-axis servo motors, matched with precise ball screws and linear guides, drive the high-speed spindle to accurately follow preset milling paths. It can process straight lines, arcs and special-shaped board edges with stable and vibration-free movement.
- Milling Depaneling Principle: The high-speed rotating carbide milling cutter cuts along the connecting tabs of PCB panels. Replacing traditional manual breaking and punching, the milling process generates extremely low cutting stress to prevent component cracking and PCB deformation. The built-in negative-pressure dust collection structure absorbs cutting debris in real time to avoid board contamination.
- Control Logic Principle: The Windows industrial host reads DXF drawings or teaching paths and sends motion commands to control 3-axis linkage for fully automatic operation. Equipped with a fully enclosed anti-static chamber, it prevents circuit boards from electrostatic damage.
Application Process
- Power-on Self-check: Switch on power and air supply, start the machine. The system automatically inspects 3-axis servo, CCD vision, spindle and dust collector to confirm no malfunctions.
- Program Import / Teaching Programming: Import PCB DXF drawings, or place a sample board for visual teaching, mark MARK alignment points, generate milling paths and simulate cutting for track verification.
- Workpiece Loading & Positioning: Place PCB panel steadily on the fixture carrier, the jig clamps the board automatically to avoid shifting during processing.
- Automatic Vision Alignment: High-definition CCD camera scans board MARK points, automatically compensates board offset with positioning accuracy up to ±0.01mm.
- Milling Depaneling Processing: 3-axis servo drives high-speed spindle to cut along preset paths and separate connected panels. The built-in dust collector absorbs cutting debris synchronously, low-stress cutting protects electronic components.
- Unloading After Processing: When milling finishes, spindle returns to origin, jig releases automatically, operator takes out separated single PCB boards.
- Cyclic Production / Shutdown Maintenance: Replace new panels for continuous production; after production, clean filter cartridges, milling cutters and worktable, then turn off air supply and power.
Requirements
Environmental Conditions
- Workshop Temperature & Humidity: Ambient temperature 18℃–28℃, relative humidity 40%–70%, no condensation.
- Cleanliness: Dust-free workshop, free of heavy dust and corrosive gas.
- Anti-static Requirement: ESD flooring and anti-static wrist straps required; grounding resistance less than 4Ω.
- Installation Space: Flat hard ground with load capacity ≥1.5 tons; reserve over 600mm maintenance space around the machine. Machine footprint: 900mm×1370mm, total height 1875mm.
- Vibration Control: Keep away from strong vibration equipment such as punchers and air compressors; ground vibration amplitude ≤0.02mm.
Power & Air Supply Requirements
- Power Supply: Single-phase 220V AC, power ≥3.5KW, voltage fluctuation within ±10%, independent grounding wire.
- Air Source: Dry and clean compressed air with pressure 0.5–0.7MPa, oil-free & water-free; air pipe inner diameter ≥8mm.
- Dust Extraction Matching: Built-in dust collector as standard; filter cartridges need regular cleaning to maintain suction power.
Workpiece Processing Requirements
- PCB thickness range for depaneling: 0.4–3.0mm.
- Height of components on board ≤35mm to avoid cutting interference.
- Tab width of PCB panel ≥0.3mm to match milling path.
- No severe board warpage; warpage less than 0.5mm.
Operator Operation Requirements
- Operators must receive professional training on machine operation, including vision programming and spindle maintenance.
- Anti-static wrist straps are mandatory during operation; metal ornaments are forbidden.
- Regular inspection of spindle, linear guide, vision camera and dust removal system is required.
What It Is Used For
- Precisely mill and separate SMT multi-up PCB panels into single finished circuit boards, replacing manual breaking and punch depaneling.
- Process straight edges, arcs and irregular special-shaped PCB outlines, compatible with component-mounted boards, ultra-thin FPC, automotive electronic and precision module circuit boards.
- Low-stress milling process prevents board warpage, chip cracking and solder joint falling off during depaneling, improving finished product yield.
- Fully enclosed dust collection system captures milling debris to avoid contamination on PCBs and workshop, meeting clean production standards.
Conclusion
XJ-L400Z Single Station Vision Milling Cutter Depaneling Machine is a compact PCB cutting equipment with overall dimensions of 900×1370mm and total height of 1875mm, suitable for small and medium-sized SMT production lines. Equipped with high-definition CCD vision positioning system, it achieves ±0.01mm positioning accuracy to precisely cut straight, curved and special-shaped circuit boards.
Adopting high-speed servo milling technology, the machine generates ultra-low cutting stress to prevent component cracking and board deformation, greatly improving product yield. The fully enclosed structure with built-in dust collection system blocks processing dust, while the anti-static design protects PCBs. It supports DXF drawing import and visual teaching programming for easy operation. Driven by 3-axis servo motors and equipped with industrial touch control system, the machine operates stably with low maintenance cost, widely applied to PCB depaneling of consumer electronics, automotive electronics and other modules.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
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