XJPP-6A Inline Multi-head Pulse Soldering Machine
XJPP-6A Inline Multi-head Pulse Soldering Machine can be connected to automatic production lines with multiple welding heads working simultaneously. Instant pulse hot bar soldering features small heat-affected zone and consistent solder joints, meeting demands of mass continuous automatic bonding for FPC, flexible cables and PCB.
- Automatic inline pulse thermal welding for FPC and PCB.
- Continuous welding of display panels, phone cables and camera modules.
- Precision thermal welding for battery tabs and wire terminals.
- Mass thermal bonding of lenses, sensors and tiny components.
- Uninterrupted inline operation for automatic assembly lines.
- Simultaneous multi-head processing to greatly raise line output.
- XJPP-6A Inline Multi-head Pulse Soldering Machine Specifications
- Key Features
- Advantages
| Parameter | Details |
| Positioning Fixture | 1set |
| Working Area | 250*250MM |
| Operating Voltage | 220VAC |
| Working Air Pressure | 0.5-0.7MPA |
| Machine Weight | 405KG |
| L*W*H | 2402*1100*1551MM |
- The heating rate is adjustable to adapt to different products.
- Welding heads made of special materials ensure even pressure on products.
- Equipped with a vacuum function, making alignment adjustment easier.
- Temperature is controlled numerically, ensuringclarity and precision. It features touchscreen operation, a Chinese-English display interface, and PLC control for simple operation.
- Equipped with a digital pressure gauge that allows presetting of pressure ranges. It adopts SMC precision guide rail cylinders, providing high pressing accuracy and enabling welding of products with a pad spacing of 0.5mm.
- online operation enables simultaneous welding of 4 products at a time, which improves production capacity, enhances workshop automation, and realizes lights-out operation.
- Equipped with a high-definition CCD magnifier and a high-definition display for alignment inspection, it prevents defective products and ensures flawless product welding.
- Suitable for various high-density TAB and TCP crimping, as well as FPC, FFC, TFT and PCB solder crimping.
- Inline design connects automatic assembly lines for unattended continuous production.
- Simultaneous multi-head processing handles multiple workpieces at once for higher efficiency.
- Independent temperature & pressure control for each head to weld different parts together.
- Instant pulse heating with minimal thermal damage to FPC and plastic precision parts.
- Closed-loop precise pressure control ensures uniform solder joints and high yield.
- Built-in automatic conveyor eliminates manual loading/unloading to save labor costs.
Why choose this product?
- Integrated inline design, directly compatible with automatic assembly lines to realize unattended continuous full-process production.
- Simultaneous multi-head operation processes multiple workpieces at one time, greatly higher line capacity than single-head equipment.
- Independent temperature and pressure adjustment for each head, supporting welding of various product specifications on one line with strong versatility.
- Instant pulse heating with small heat-affected zone, effectively avoiding scald damage to FPC, plastic and precision modules.
- Closed-loop precise pressure control delivers uniform solder joints, greatly raising yield rate and reducing rework cost.
- Built-in conveying structure eliminates manual loading and unloading, cutting labor expenses for long-term mass production.
- Widely compatible with mass electronic assembly including display screens, camera modules and battery wires.
How It Works
- Pulse heating: Short-time high current passes through heads to instantly generate welding high temperature.
- Independent temperature & pressure control: Separate adjustable parameters for each soldering head.
- Precise pneumatic pressing: Cylinders provide steady pressure to tightly fit solder tape and terminals.
- Instant thermal fusion & shaping: Short high-temperature welding followed by fast cooling of joints.
- Inline conveyor linkage: Built-in conveyor connects automatic lines for automatic workpiece transfer.
- Low thermal damage heating: Short pulse heating prevents burning of FPC and plastic parts.
Application Process
- Parameter setting: Set independent temperature, pressure and welding time for each head.
- Automatic feeding: Conveyor transports workpieces to welding station for positioning.
- Simultaneous multi-head descending: Multiple heads press workpieces at the same time.
- Pulse thermal pressing: Instant high temperature fuses solder tape and terminals with pressure holding.
- Rapid cooling: Heads cool down and lift up to solidify solder joints.
- Automatic unloading: Conveyor sends finished products to next process.
Requirements
- Power supply: Stable 220V AC power with reliable equipment grounding.
- Air source: Clean and dry compressed air, air pressure 0.4–0.7MPa.
- Workshop environment: Dust-free anti-static workshop, temperature 18–28℃, humidity 40%–70%.
- Installation site: Flat load-bearing floor, connected to automatic assembly line, away from vibration and corrosive gas.
- Supporting consumables: Special soldering heads and high-temperature solder tape matched to the model.
- Operator specifications: Operators wear anti-static clothing and master linkage operation procedures of automatic lines.
What It Is Used For
XJPP-6A Inline Multi-head Pulse Soldering Machine is with automatic assembly lines, this machine adopts pulse thermal pressing technology to complete mass thermal welding of precision electronic parts including FPC cables, display modules, camera assemblies, battery terminals and sensors. It achieves reliable conduction between terminals and circuits, satisfying demands of fully automatic continuous mass precision assembly production in electronics industry.
Conclusion
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.