XJPP-6CA Full Automatic Servo Pulse Hot Bar Soldering Machine
Adopts full servo precision drive control with automatic feeding and alignment. Real-time closed-loop control of temperature and pressure during instant pulse hot bar soldering brings minimal heat-affected zone and uniform stable solder joints, ideal for mass automatic precision bonding of FPC and flexible cables.
- Fully automatic pulse hot bar welding for FPC and PCB.
- Mass welding of display and mobile module cables.
- Precision welding for lithium battery tabs and wire terminals.
- Automatic bonding welding of sensors and lens assemblies.
- Uninterrupted processing for large-batch production lines.
- Servo precise positioning for high-precision electronic products.
- Servo-Driven Pulse Hot Bar Welder Specifications
- Key Features
- Advantages
| Parameter | Details |
| Positioning Fixture | 2sets |
| Working Area | 250*300MM |
| Operating Voltage | 220VAC4.5KW |
| Working Air Pressure | 0.5-0.7MPA |
| Machine Weight | 220KG |
| L*W*H | 700*450*600MM |
- The heating rate is adjustable to suit different products.
- Welding heads made of special materials ensure even pressure on products.
- Equipped with a vacuum function, making alignment adjustment easier.
- Temperature is controlled numerically, ensuring clarity and precision. It features touchscreen operation, a Chinese-English display interface, and PLC control for simple operation.
- Equipped with a digital pressure gauge that allows presetting of pressure ranges. It adopts SMC precision guide rail cylinders, providing high pressing accuracy and enabling welding of products with a pad spacing of 0.5mm.
- The Servo-Driven Pulse Hot Bar Welder is equipped with a high-definition CCD magnifier and a high-definition display for alignment inspection, it prevents defective products and ensures flawless product welding.
- Suitable for various high-density TAB and TCP crimping, as well as FPC, FFC, TFT and PCB solder crimping.
- Servo positioning for high welding precision.
- Fully automatic operation without manual labor.
- Instant pulse heating with minimal thermal damage to FPC.
- Closed-loop pressure control for uniform solder joints and high yield.
- Multi-group parameter storage, one-click product switching.
- Stable durable continuous operation for mass production lines.
Why choose this FPC to PCB Pulse Hot Bar Soldering Machine?
- Micron-level servo positioning with tiny alignment error, meeting welding demands of high-precision electronic products.
- Fully automatic FPC to PCB Pulse Hot Bar Soldering Machine with auto loading & unloading, no manual attendance required to greatly cut labor costs.
- Instant pulse heating with small heat-affected zone, effectively preventing scald and deformation of FPC and plastic components.
- Real-time closed-loop pressure control ensures even and stable welding pressure, uniform solder joints and high yield rate.
- Capable of storing dozens of welding parameter programs, one-click product switching for fast model changeover.
- Robust and durable machine structure supporting long-term uninterrupted inline mass production with low failure rate.
- Widely applicable to high-end precision electronics processing such as display screens, lithium battery tabs and camera modules.
How It Works
- Servo precise positioning: Servo motor drives hot bar to realize micron-level high-precision alignment.
- Pulse heating principle: Short-time high current passes through hot bar to instantly generate welding high temperature.
- Closed-loop pneumatic pressing: Cylinder outputs stable controllable pressure to tightly fit solder tape, terminals and FPC.
- Instant thermal fusion bonding: High temperature melts solder tape to realize conductive combination of flexible circuits and metal terminals.
- Rapid cooling solidification: Power cuts off immediately after welding for fast shaping of solder joints.
- Low thermal damage heating: Short pulse cycle prevents thermal deformation and scald of plastic and FPC.
- Fully automatic linkage operation: Matched with automatic loading and unloading mechanism, all procedures run unmanned automatically.
Application Process
- Program calling: Recall servo welding parameter program for corresponding products.
- Automatic feeding: Conveyor delivers workpieces to positioning station.
- Servo precise alignment: Servo mechanism drives hot bar to calibrate coordinates accurately.
- Pulse hot pressing: Hot bar descends, instant high temperature fuses solder tape and terminals.
- Constant pressure cooling: Fast cooling and joint solidification after pressure holding.
- Automatic unloading: Finished workpieces output automatically and transfer to next process.
Requirements
- Power supply: Stable 220V AC power with reliable equipment grounding.
- Air source: Clean and dry compressed air, air pressure 0.4–0.7MPa.
- Production environment: Anti-static dust-free workshop, temperature 18–28℃, humidity 40%–70%.
- Installation site: Flat load-bearing floor, reserved space for automatic loading and unloading connection, far from vibration and corrosive gas.
- Supporting consumables: Special servo hot bar heads and high-temperature resistant solder tape.
- Operators: Wear anti-static work clothes, master servo program debugging and automatic line linkage operation.
What It Is Used For
Automatic Hot Bar Bonding Equipment is with servo precise positioning structure, this machine fully automatically completes pulse hot bar welding of high-precision electronic components including FPC cables, display modules, lithium battery tabs, camera assemblies and sensors, ensuring stable conduction between terminals and circuits. It is applicable to mass automatic continuous production in electronics factories and meets mass processing requirements of high precision and high yield.
Conclusion
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.