XJVC-6L LED Lens Breaking Depanel Machine
XJVC-6L LED Lens Breaking Depanel Machine is used for breaking LED lens boards with ultra-low separation stress to prevent lens cracking and scratching.
- Special punching depaneling for LED lens PCB panels to separate single lens modules.
- Mass separation for LED light strips, vehicle lamp lenses and backlight lens boards.
- Low-impact cutting to avoid lens scratches, cracks and component damage.
- Replace manual breaking to improve depaneling efficiency and finished product yield.
- Suitable for mass production of various LED lens carrier boards with connecting tabs.
- XJVC-6L LED Lens Breaking Depanel Machine Specifications
- Key Features
- Advantages
| Parameter | Details |
| Board Splitting Method | Board Bending Type |
| Maximum Splitting Length | 1200mm |
| Minimum Splitting Width | 8mm |
| Splitting Speed | 3-5s/strip adjustable |
| Splitting Thickness | 0.8-1.5mm |
| Working Air Pressure | 0.5-0.7Mpa |
| Operating Voltage | 220V AC 1PH |
| Machine Weight | 300kg |
| Overall Dimensions | 1750*1020*1670MM |
| External Conveyor | Optional |
- Suitable for: LED strip cutting with light beads,LED strip cutting with lenses spanning the V-groove.
- Flexible design, the blade holder and the width limit of the LED strip are adjustable, meeting the cutting requirements for strips of different lengths, widths, and different light bead intervals.
- The blade holder is seamlessly connected, and the transmission wheels are covered with soft rubber, preventing any scratching or damage to the light beads and the product.
- Equipped with a light curtain sensor and acrylic cover for safety assurance.
- Data monitoring system: including start time monitoring,production capacity monitoring, equipment fault information,and an automatic rejection system.
- Special depanel design for LED lenses to protect optical lenses targetedly.
- Low-impact cutting prevents lens scratches, cracks and chipping edges.
- Clean punching section without dust, no contamination on lens optical surface.
- Compatible with vehicle lamp, backlight and light strip LED lens boards.
- Precise positioning, uniform depanel size and high yield rate.
- Stable operation, simple operation and convenient maintenance for mass production.
Why choose this product?
- Custom-developed for LED optical lens boards, specially protecting lenses from scratches and cracks.
- Low-buffer pneumatic punching design with soft impact, no damage to the light-transmitting optical surface of lenses.
- Dust-free punching without debris, preventing lens contamination and guaranteeing optical product quality.
- Customizable molds to fit various lens PCBs for automotive lamps, backlights and LED light strips.
- High-precision positioning with consistent cutting size, greatly improving production yield.
- Automatic punching replaces manual board breaking, raising output and reducing labor loss.
- Stable structure with easy maintenance, suitable for continuous mass production and low long-term operation cost.
How It Works
- The machine relies on a pneumatic cylinder to provide vertical downward punching force.
- Special concave-convex punching mold customized according to the outline of LED lens boards.
- Fix LED lens PCB panels in positioning fixture to realize precise limiting.
- The cylinder drives the upper mold to press down and apply uniform punching force on weak connecting tabs of the board.
- Cut off connecting ribs at one time to fully separate individual LED lens modules.
- Low-impact punching structure buffers cutting force to avoid cracking and scratching of optical lensesLow-impact punching structure buffers cutting force to avoid cracking and scratching of optical lenses.
- After punching, the cylinder retracts and the upper mold lifts and resets automatically to finish one depaneling cycle.
Application Process
- Install and lock matched special punching mold according to LED lens PCB type.
- Place lens panels stably into positioning fixture for accurate limiting.
- Start the machine, air cylinder drives upper mold to punch down at constant speed.
- Punch through board connecting tabs at one time to separate single LED lens modules.
- Upper mold automatically lifts and resets after punching.
- Take out finished lens products and load new panels for cyclic processing.
Requirements
- Place on flat workbench with qualified bearing capacity, keep the machine horizontal and stable.
- Connect clean and dry air source of 0.4–0.6MPa, equipped with oil-water filter.
- Dry and dust-free working environment, temperature 0℃~40℃, keep away from corrosive gas.
- No severe vibration around, stay away from high-power equipment to reduce electromagnetic interference.
- The thickness specification of connecting tabs on LED lens boards to be processed shall match the punching mold stroke.
- Clean mold debris regularly and add lubricating oil to guide rails for maintenance on schedule.
- Check molds for damage and ensure fixtures are tightly locked before startup.
What It Is Used For
- Special punching depaneling for LED lens PCB panels to separate individual lens modules.
- Process various lens carrier boards for automotive lamps, backlights and LED light strips.
- Low-impact separation to prevent scratches, cracks and damage on optical lenses.
- Replace manual board breaking to steadily improve mass production efficiency and finished yield.
- Meet mass and standardized depaneling production demands of LED optical modules.
Conclusion
XJVC-6L LED Lens Breaking Depanel Machine is specially developed for LED lens carrier boards. Adopting low-impact punching structure with gentle cutting force, it effectively prevents scratches, cracks and edge chipping of optical lenses. The clean cutting surface produces no dust and avoids contamination on lens light-transmitting surfaces. Featuring high positioning accuracy and consistent depanel size, it is compatible with various lens PCB panels such as vehicle lamps, backlights and LED light strips. With simple operation and stable performance suitable for continuous mass production, it can fully replace manual board breaking and greatly improve finished product yield, serving as an efficient special depaneling equipment for optical LED module production lines.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
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