Best precision coating machine Supplier in China
The Surface coating system is a high-performance coating system with assembly line rails and upper and lower machine communication interface (SMEMA) to provide customers with efficient and reliable production solutions.
Motion control software is combined with customers in the industry (military, home appliances. New energy. Automotive electronics, etc.) various requirements, self-developed MK selective coating control software on the new Windows 7 and Windows 10 platforms.
- Intelligent and accurate coating
- Fully automated production
- Energy efficient design
- Modular flexible adaptation
- Safe and easy to maintain
- Specification
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| Types of | project | HN-Vision 7/7a/7b/7c |
| Coating parameters | Coating stroke | V-7:X=3101450, Y.450, Z=100mm, asynchronous double valve, fixed pitch, single valve; V-7c:X=400,Y=450, Z=100mm, asynchronous four valve (two spray two points), min spacing 50-260mm; V-7a:X=430,Y=450, Z=100mm, synchronous double valve, valve spacing 50-300mm; V-7u:X=Y=450, Z=100mm, U rotated 360°; Two valves can tilt | three valve front 2 can tilt; V-7b:X=380,Y=450, Z=100mm, synchronous four valves, valve spacing 50-120mm; |
| Component maximum height | Chain surface: Upper 100mm, lower 90mm | |
| PCB edge space | PCBA process edge: >5mm | |
| Single coatingwidth | 2-30mm (depending on the valve type) | |
| X.Y.Zaxis drve mode | Servo motor + Electric cylinder module | |
| X.Y axis maximum running speed | 800mm/s | |
| Z axis maximum running speed | 300mm/s | |
| X.Y.Zaxis repeatability | ±0.02mm | |
| Conveyor system | Working direction | Left (L) → Right (R) (standard configuration), Right (R) → Left (L) (optional) |
| Conveying height | 920±20mm | |
| Transfer speed | 2-13m/min | |
| Transfer motor | Speed-adjustable motor with digital speed display | |
| AM mode | Manual adjustment of track width, adjustable width 50-460mm | |
| Spray valve Configurethe system | Valve arrangement | Multiple valve combinations based on product and customer requirements |
| Atomizing air pressure adjustment | Precision pressure regulator + digital display | |
| Automatic soaking and spiting | Equipped with immersion and liquid ejection functions to prevent nozzle clogging | |
| Waste liquid recovery | Waste liquid recovery device | |
| Spray inspection | LED and UV fluorescent detection lights | |
| Feeding system | Includes a 10L pressure glue tank and a 2L stainless steel cleaning tank | |
| Equipment siteRequire | Dimensions | Dimensions: L1060×W1200×H1700 (mm) |
| Equipment weight | Weight: Approx. 650Kg | |
| Equipment air pressure | Pressure: ≥0.4Mpa | |
| Exhaust airvolumerequirements | Exhaust air volume: 900m³/h, exhaust port diameter Φ150mm×1 | |
| Device power | Power supply: AC220V, 50-60Hz | |
| Total power consumption ofthe device | Power consumption: 1.8KW | |
| Control andoperating system | Control method | Control system: Industrial computer + motion control card |
| Coating software | Machine control software + Windows 7/10 operating system | |
| Programmatically | Teaching/keyboard-mouse set for manual parameter editing | |
| Communication port | Standard SMEMA interface |
HN-Vision 7 Precision coating machine Detailed information
Scope of Application
Substrate (PCBA) front and back selective spraying, multi-panel, high capacity requirements
Precise selective coating of components and pins
Product Features
- Valve atomizing pressure regulation, the use of imported precision pressure regulator, digital display pressure gauge;
- The air pressure adjustment is placed in the Z-axis position, intuitive, direct adjustment can be, humanized design, improve the working efficiency of operators;
- Open model material conveyor track, special stainless steel chain as the carrier transmission, equipped with stainless steel wear-resistant strip, to extend the life of the track;
- Track amplitude modulation adopts synchronous belt transmission mechanism, electric width adjustment, to ensure that the track adjustment for a long time without flaring phenomenon;
- Frame large plate overall CNC machining, independent pure steel gantry frame, to ensure that the track and the axis of the parallel vertical;
- Track inlet and outlet are equipped with windscreen to prevent exhaust gas leakage, equipped with independent exhaust gas discharge port to improve the workshop environment;
- Programming can edit any spraying track, using teaching mode programming, spraying path in the main interface, visual;
Fault audible and visual alarm and menu display, user-friendly operation interface design, simple and beautiful; - The running track can be mirrored, array, copy functions, for multi-board, just edit a piece of the track can be fast and convenient; Automatic statistics and display of data, output, single product working time, etc.;
- If you need to wait for the product during the working process, the rubber valve will automatically move to the soaking area according to the setting to prevent the rubber valve port from curing and affecting the coating effect.
Z-axis injection valve configuration
Core highlight
Intelligent and accurate coating
Imported precision pressure regulator and digital pressure gauge are adopted to achieve dynamic pressure adjustment, ensure atomization uniformity, coating thickness accuracy of 0.01mm, position accuracy of 0.02mm, far beyond the traditional process.
Teaching mode programming: Support visual path editing, spray track can be mirrored, array, copy, multi-panel production only need to edit once, efficiency increased by 40%.
Fully automated production
Equipped with three-axis servo drive system (X/Y/Z axis) and ball screw, running speed up to 800mm/s, repeated positioning accuracy is stable, suitable for different sizes of PCB board (maximum 580×580mm).
Intelligent fault warning: The audible and visual alarm system and menu interface monitor the equipment status in real time, reduce downtime, and the operation interface is simple and intuitive.
Energy efficient design
Independent exhaust gas discharge system: The track inlet and outlet are equipped with windshield curtains and special exhaust vents to reduce workshop pollution and meet environmental protection standard.
Automatic soaking function: The rubber valve automatically moves to the soaking area during standby, preventing curing, extending the life of the equipment and ensuring the coating quality.
Modular flexible adaptation
Support spray, dip coating, selective coating mode, adapt to three anti-paint, UV glue and other materials, to meet the needs of small batch customization and mass production.
Track width adjustment using double track + adjustable seat drive, manual adjustment without deformation, compatible with stainless steel chain and wear strip, life increased by 50%
Technological advantage
- Intelligent data management: Automatic statistics of output, single work hours and other data to help production optimization.
- High compatibility: suitable for automotive electronics, LED, smart wear and other fields, and long-term cooperation with top 500 enterprises to verify reliability.
- Green production: Low material loss design, compared with the traditional soaking process 30% saving paint.
FAQ
Q: How to guarantee coating accuracy?
A: Using imported precision pressure regulator and high-precision servo system, the coating thickness accuracy can reach ±0.01mm, the position accuracy is ±0.02mm, and the atomization uniformity can be ensured by dynamic air pressure regulation.
Q: Is the operation of the equipment complicated? Do you need professional training?
A: LF-Vision 7 uses a humanized teaching programming interface, supports visual path editing, and is simple and intuitive to operate. We provide video training to ensure a quick start in 30 minutes.
Q: What are the routine maintenance steps?
A: Clean track and nozzle residue glue daily to avoid solidification blockage.
Check the lubrication of the chain and the status of the transmission mechanism every week.
Monthly calibration of air pressure and motion axis accuracy, the device comes with intelligent prompt function.