Presenting the details of  SMT Movable Stencil Frame Solution to you

1.Comparative Analysis: Traditional SMT Stencil VS. Movable Stencil

2.Technical Features of the SMT Movable Frame System

3.Problems Solved by the Movable Stencil / Customizable Constant Tension

Movable Stencil: The frame is equipped with a tensioning device that allows tension levels to be set according to product requirements. Eliminates concerns about stencil tension decay causing decreased first-pass yield and compromised quality.

Traditional Stencil:Tension in traditional stencils gradually decreases with usage time and number of print cycles. Stencils with tension below 35Nmust be scrapped.Large quantities of traditional stencils are scrapped annually due to low tension.

4.SMT Movable Frame System Specifications

5.Movable Stencil Turnover Management

The turnover cart enables one-time transportation of ten movable stencils, allowing engineers to manage, transport, and store stencils more conveniently and efficiently. The tension detection platform allows off-line testing of movable stencil tension, providing engineers with more intuitive stencil usage data management.

Stencil turnover cart                                         Printer                                         Tension testing platform

6.Movable Stencil Management

1. New Stencil Acceptance:

When suppliers deliver stencils to the factory, acceptance registration is conducted, including tension and aperture size tolerance data.

2. Stencil Retrieval:

Integrates with factory systems, allowing direct input of work order numbers to automatically retrieve corresponding production requirement information and recommend available stencil lists.

3. Stencil Inspection:

Configurable to require testing of stencil tension and other information during retrieval or return to storage.

4. Stencil Cleaning:
Stencils can be scanned to automatically link their information. After cleaning and inspection, if the stencil fails inspection, it cannot be returned to storage. Options include repair or scrapping.

5.Stencil Usage Log:

All inbound and outbound operation records of the stencil are completely recorded and tracked.

6. Stencil Scrap Record:

For stencils that require scrapping during use, they can mbe directly retrieved or scanned via barcode for scrapping.

7.FAQ

1.The initial investment of the movable stencil is high. Will it be cost-effective in the long run?

The initial cost of the movable stencil is high, but in the long run, only stencil need to be purchased. The aluminum frame, as an asset, can be reused countless times. Compared to multiple traditional stencil, the cost of a single movable frame is lower.

2.Will a large number of stencil cause confusion?

Each net frame and stencil has a unique number and QR code. Through intelligent storage cabinets and software, digital management can be carried out, thereby solving the “search” problem.

3.What is the fundamental difference between it and the traditional stencil?

The movable stencil can be reused and the steel plates can be replaced individually. In contrast, the traditional stencil is constructed with a permanent adhesive structure of aluminum frame, mesh fabric, and glue, which takes up a lot of space.

If you have any other questions, please contact us to obtain more information