Best SMT Smart Splicer (8mm Width) Supplier in China

Designed specifically for 8mm-width carrier tapes on SMT production lines, this system focuses on the automatic splicing needs of small components such as resistors and capacitors (C/R materials). Its core functions are as follows:

  1. Tailored for 8mm tapes, the SMT Smart Splicer precisely adapts to small components like resistors and capacitors, enabling seamless tape splicing.

  2. Equipped with CCD optical inspection, the SMT Smart Splicer (8mm width) automatically calibrates the cutting position, achieving a splicing accuracy of 0.1mm.

  3. With a 10‑second fast splicing cycle, the SMT Smart Splicer (8mm width) achieves a success rate of over 99% and a machine‑pass rate ≥98%, minimizing line stoppages.

  4. Featuring a mobile operation mode, the SMT Smart Splicer allows one operator to manage two lines, requires only 5 minutes to master, and eliminates the need for skilled labor.

  5. Barcode‑scan error prevention and MES integration help the SMT Smart Splicer (8mm width) avoid material‑mix risks and protect sensitive components.

  6. The hold‑to‑recycle function and consumable‑free design of the SMT Smart Splicer (8mm width) enable smooth, seamless integration with SMT production lines.

 

Dimensions560mm470mm1300mm (LWH) (including barcode scanner)
Working Height890mm
Splicing Cycle Time10s (excluding loading/unloading, auto tape winding, and empty slot detection time)
Tape Alignment Accuracy0.08mm
Splicing Target / Compatible ComponentsFor 8mm embossed/paper carrier tapes with component thickness from 0.25-1.3mm.
Power Supply18650 battery pack, DC 36V
Operating Time / Runtime12-14 hours on a full charge
Charging Power Source220V 50Hz
Low Voltage AlarmBuilt-in low voltage alert function.
Empty Slot & Component Pitch RecognitionFeatures empty slot detection and automatic pitch determination; includes component material analysis. (Note: Manual pitch determination is required for opaque black plastic carrier tapes.)
CameraDual 1.3-megapixel cameras (left & right).
Lighting SourceLED white light source.
Splicing Pass Rate≥ 98%
Mechanical Noise 50 dB
Vacuum Pressure-20 kPa
Rated Power150W
Tape Rewind FunctionButton-controlled automatic tape rewinding with adjustable rewind speed.
Splicing Consumables / Auxiliary Materials1500 pieces per roll (metal or adhesive splicing tape patches).
Operating SystemIndustrial PC with 10.1-inch touchscreen display, Windows 10 OS.
Connection InterfaceBuilt-in Wi-Fi or Ethernet port communication.
Barcode Reading CapabilityUses a wireless scanner supporting 1D and 2D barcodes.
Error-Proofing SystemBuilt-in material barcode scanning and verification for error prevention. (Can be integrated with customer’s error-proofing system; this is an optional feature.)
Optional Features1. Extendable splicing clamps for manual splicing of 12mm-88mm wide materials. 2. Printer function (optional).
Equipment Weight62 kg (excluding battery).

SMT Smart Splicer (8mm Width)

0810T SMT Automatic Receiving Machine (Single 8MM)

SMT Smart Splicer (8mm Width) – Key Features Summary

1. High Precision & Reliability

  • Precise Alignment: The SMT Smart Splicer achieves a tape alignment accuracy of 0.08mm, ensuring seamless splicing of miniature components (0.25-1.3mm thick).

  • Excellent Pass Rate: This system delivers a splicing pass rate of ≥98%, significantly minimizing production line downtime and waste.

  • Intelligent Vision System: Equipped with dual 1.3-megapixel cameras and LED lighting, the SMT Smart Splicer enables automatic detection of empty slots, component pitch determination, and material analysis.

2. Efficiency & Intelligent Automation

  • Rapid Operation: The SMT Smart Splicer completes each splicing cycle in just 10 seconds, boosting overall production efficiency.

  • Smart Error-Proofing: With integrated wireless barcode scanning and MES compatibility, the SMT Smart Splicer ensures accurate material verification to prevent errors.

  • Automatic Tape Management: It features one-touch, speed-adjustable automatic tape rewinding, requiring no consumables for a cleaner and more efficient workflow.

3. Exceptional Mobility & Ease of Use

  • Flexible Mobile Operation: Powered by a 36V battery offering 12-14 hours of runtime, the mobile SMT Smart Splicer allows one operator to manage two production lines, saving significant labor and space.

  • User-Friendly Interface: Featuring an industrial PC with a 10.1-inch touchscreen (Windows 10 OS), the SMT Smart Splicer can be mastered by operators within 5 minutes, eliminating the need for specialized technicians.

  • Seamless Connectivity: With built-in Wi-Fi and an Ethernet port, the SMT Smart Splicer facilitates easy integration into existing factory networks.

4. Stable Design & Expandability

  • Reliable Performance: Utilizing vacuum adsorption (-20 kPa) for secure material handling, the SMT Smart Splicer operates quietly at a low 50 dB noise level.

  • Expandable Options: To meet diverse needs, the SMT Smart Splicer offers optional accessories such as extendable splicing clamps (for manual splicing of 12-88mm tapes) and a printer function.

FAQ

Do you provide after-sales service?
Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.

Warranty period?
The entire machine is covered by a one-year warranty, with free technical support provided after that year.

Delivery time?
Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation.

Do you provide installation and commissioning?
On-site installation and commissioning will incur additional fees, including accommodation and airfare.

Shipping method?
Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.

If you have any other questions, please contact us to obtain more information

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