Power High-Efficiency Modular Yamaha YSM20R
The Power High-Efficiency Modular Yamaha YSM20R is a modern surface mounter designed to meet the ever-increasing demands of the electronics manufacturing industry. With its focus on speed, accuracy, and versatility.
Advantages of the YSM20R
The Yamaha YSM20R gives electronics manufacturers a competitive edge through:
- Increased Throughput: High-speed mounting reduces lead times.
- Accurate Placement: Advanced vision minimizes defects.
- Versatile Flexibility: Handles diverse components and PCB sizes.
- Reduced Downtime: Auto feeder and self-cleaning nozzle.
- Streamlined Supply: Efficient component supply options.
- Enhanced Quality Control: Data-driven analysis of mounting quality.
- Cost Savings: Boosts production and minimizes errors.
- Yamaha YSM20R Specifications
- Key Features
- How the YSM20R Works?
| Model | YSM20R |
|---|---|
| Applicable PCB | Single lane L810 x W490 to L50 x W50 Dual stage Note: For X-axis 2-beam option only 1PCB conveyance: L810 x W490 to L50 x W50 2PCB conveyance: L380 x W490 to L50 x W50 |
| Head / Applicable components | High-Speed Multi (HM) Head * 0201mm to W55 x L100mm, Height 15mm or less Odd-shaped components (FM: Flexible Multi) head: 03015mm to W55 x L100mm, Height 28mm or less |
| Mounting capability (under optimum conditions as defined by Yamaha Motor) | X axis 2-beam: High-speed multi-purpose (HM: High-speed Multi) head x 2 95,000CPH |
| Mounting accuracy | ±0.035mm (±0.025mm) Cpk≧1.0 (3σ) (under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used) |
| Number of component Types | Fixed plate: Max. 140 types (conversion for 8mm tape feeder) Feeder carriage exchange: Max. 128 types (conversion for 8mm tape feeder) Trays for 30 types (Fixed type: max., when fitted with sATS30) and 10 types (Carriage type: max., when fitted with cATS10) |
| Power supply | 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz |
| Air supply source | 0.45MPa or more, in clean, dry state |
| External dimension (excluding projections) | L 1,374 x W 1,857 x H1,445mm (Main unit only) |
| Weight | Approx. 2,050kg (Main unit only) |
Yamaha YSM20R Key Features
The Yamaha YSM20R is packed with advanced features and technologies that contribute to its exceptional performance:
- “1-Head Solution”: This innovative design utilizes a single, highly versatile head to handle a wide range of components, eliminating the need for frequent head changes and maximizing efficiency.
- High-Speed Multi (HM) Head: This universal head is designed for both speed and versatility, capable of handling components from ultra-tiny 0201mm chips to larger components up to 55 x 100 mm in size and 15 mm in height.
- Odd-Shaped Components (FM) Head: For those tricky, non-standard components, the FM head is the answer. It supports load control and can handle a broad spectrum of components, from ultra-tiny 03015mm chips to ultra-large components of 55 x 100 mm and heights up to 28 mm.
- New Wide-Scan Camera: The YSM20R features a new wide-scan camera with improved component adaptability, increasing recognition capability and supporting high-speed mounting of components down to □8 mm to □12 mm in size.
- Side Lighting: The use of side lighting enables high-speed recognition of ball electrode components such as CSPs (chip scale packages) and BGAs (ball grid arrays).
- Beam Variations: The YSM20R is available in both 1-beam and 2-beam configurations, allowing manufacturers to customize the machine to their specific production needs.
- Conveyor Options: The conveyor system is selectable from dual stage, single lane, supporting PCB sizes to a max. L810 x W490 mm.
- Side View Function: Detects pickup status and component’s presence with no downtime loss.
- Blow Station: Automatic blow cleaning function keeps the nozzle clean for long periods.
- High-Speed Smart Recognition: Creates recognition data for custom components quickly.
- Accumulation of All Images (All Image Tracer): Saves all component recognition images for analyzing mounting quality.
- sATS30NS Auto Tray Sequencer (ATS): Enables nonstop tray replacement for streamlined component supply.
- Auto Loading Feeder: Simplifies tape component supply without stopping the machine.
- ZSR Feeder: A super-slim, ultra-light electric intelligent feeder that enhances workability.
How the YSM20R Works: A Step-by-Step Guide
The Yamaha YSM20R automates the process of placing electronic components onto printed circuit boards (PCBs). Here’s a detailed look at how it works:
- Component Supply: The process begins with the supply of components to the mounter. The YSM20R supports a variety of component supply methods, including:
- Tape Feeders: These feeders hold components in tape reels and automatically advance the tape as components are picked up.
- Tray Sequencers: Tray sequencers are used to supply components that are packaged in trays, such as integrated circuits (ICs) and connectors.
- Automatic Loading Feeders: These feeders allow tape components to be supplied without stopping the machine, minimizing downtime.
- Component Pickup: Once the components are supplied, the mounter’s head picks them up using a vacuum nozzle. The YSM20R utilizes two types of heads:
- High-Speed Multi-Purpose (HM) Head: This head is designed for high-speed placement of general-purpose components, such as resistors, capacitors, and transistors.
- Odd-Shaped Components (FM) Head: This head is designed for handling components with unusual shapes or sizes, such as connectors, large capacitors, and custom components.
- Component Recognition: Before placing the component onto the PCB, the YSM20R’s advanced vision system scans the component to verify its type, orientation, and position. This vision system uses a high-resolution camera and sophisticated image processing algorithms to ensure accurate component placement.
- Component Placement: After the component is recognized, the mounter’s head moves to the designated location on the PCB and places the component with high precision. The YSM20R uses precise motion control and feedback systems to ensure that components are placed accurately, even at high speeds.
- PCB Handling: The YSM20R also incorporates a sophisticated PCB handling system that automatically loads, positions, and unloads PCBs. This system can handle a variety of PCB sizes and thicknesses, and it can be configured to support both single-lane and dual-lane operation.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
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