Vision system further enhancing component mounting quality

How does it Works?

1. Super High-Speed Rotary RM Head:
   • The heart of the YRM20 is its super high-speed rotary RM (Rotary Modular) head. This innovative head is capable of achieving a mounting speed of up to 115,000 components per hour (CPH) under optimum conditions.
   • The rotary design allows for continuous motion, reducing the time required for component pickup and placement. This results in significantly higher throughput compared to traditional pick and place machines.
   • The RM head is engineered to handle a wide range of components, from super-tiny 0201mm chips to medium-sized odd-shaped components up to 12 x 12mm with heights of 6.5mm. This versatility eliminates the need for frequent head replacements, further enhancing productivity.
2. High-Speed Multi-Purpose In-Line HM Head:
   • Complementing the RM head is the high-speed multi-purpose in-line HM (High-speed Multi) head. This head provides both high-speed and high flexibility, capable of handling components from 0201mm up to large-size components of 55 x 100mm with heights up to 15mm.
   • The HM head works in tandem with the RM head to ensure that all types of components can be mounted efficiently.
3. Odd-Shaped Components In-Line FM Head:
   • For specialized applications, the YRM20 can be equipped with an odd-shaped components in-line FM (Flexible Multi) head. This ultra-wide-range head is designed to handle components ranging from super-tiny 03015mm chips to tall components up to 30mm and ultra-large components of 55 x 100mm.
   • The FM head also features force control, which is essential for handling delicate or sensitive components.
4. ZSR Feeder:
   • The ZSR feeder drastically improves component transfer speed, supporting the super high-speed RM head’s component pickup. This ensures a continuous and reliable supply of components, maximizing productivity.
5. Auto Loading Feeder:
   • The auto loading feeder simplifies the component supply process. By simply cutting and inserting a tape, the load in the component supply work is reduced. Setting two reels makes it possible to level off the component supply timing, minimizing the risk of line stoppage due to component supply failure.
6. Dual-Stage Conveyor:
   • The dual-stage conveyor system enhances flexibility by allowing the use of PCBs with a maximum width of 510mm as standard. High-speed PCB conveying drastically cuts the time needed for PCB changeovers, further improving efficiency.
   • Note: The dual-stage conveyor only supports the YRM20 2-beam type.
7. Overdrive Motion:
   • The overdrive motion, derived from Σ technology, minimizes the interference range between two heads, achieving higher production efficiency. This advanced motion control system optimizes the movement of the heads, reducing cycle times and increasing throughput.
8. Low Impact Nozzle:
   • Lightweight nozzles are essential for ensuring high-speed, low-impact mounting, which is crucial for mounting super-tiny components next to each other in narrow spaces. These nozzles come with nozzle IDs and improved maintenance features, ensuring continuous high-quality production.
9. Vision System:
   • The vision system further enhances component mounting quality. The side-view camera improves quality for mounting tiny components, and a coplanarity checker can be installed as an option. The All ImageTracer (option) saves every component recognition image, providing strong support for analysis of the mounting quality.
10. Nozzle and Feeder Maintenance Warnings:
    • Self-diagnosis and self-recovery functions continuously maintain nozzles and feeders in a clean state, ensuring continuous high-quality production. These features minimize downtime and maintenance costs.
11. LCR Verification:
    • LCR verification measures the electrical properties of chip components, ensuring steady loading of components without errors. This feature enhances the reliability of the mounting process.
12. Non-Stop Tray Feeder sATS30NSR:
    • The large-capacity tray feeder can store up to 30 pallets, providing a non-stop supply of tray components in pallet or magazine units. This achieves streamlined refilling of tray components and non-stop production.
13. Compact Tray Feeder cATS10R:
    • A 10-stage tray component feeder with excellent space-saving property and cost performance.
14. Automatic Push-Up Pin Exchange System:
    • This automatically positions the pushup pins. Using along with the automatic program change over function drastically reduces the workload during production changeovers.
    

Automatic push-up pin exchange system

Low impact nozzle gives high-quality mounting

Advantages of the Yamaha YRM20

1. High Productivity:
   • With a mounting capability of up to 115,000 CPH, the YRM20 significantly increases production throughput.
   • The combination of the RM, HM, and FM heads ensures that all types of components can be mounted quickly and efficiently.
2. Exceptional Flexibility:
   • The YRM20 can handle a wide range of components, from super-tiny chips to large, odd-shaped components.
   • The machine’s modular design allows it to be configured to meet specific production needs.
3. Superior Quality:
   • The low-impact nozzles and advanced vision system ensure high-quality mounting, even for the most delicate components.
   • The self-diagnosis and self-recovery functions maintain nozzles and feeders in a clean state, ensuring continuous high-quality production.
4. Reduced Downtime:
   • The auto loading feeder and non-stop tray feeder minimize the risk of line stoppage due to component supply failure.
   • The nozzle and feeder maintenance warnings allow for proactive maintenance, reducing downtime.
5. Cost-Effectiveness:
   • The YRM20’s high productivity and reduced downtime translate into lower production costs.
   • The machine’s modular design allows manufacturers to invest in only the features they need, reducing initial capital expenditure.
6. Advanced Technology Integration:
   • The integration of Σ technology, overdrive motion, and LCR verification ensures that the YRM20 remains at the forefront of SMT technology.
   • These advanced features provide manufacturers with a competitive edge in the fast-paced electronics industry.

Compact tray feeder cATS10R

Non-stop tray feeder sATS30NSR

For inquiries, please contact us at +8613537875415 or Lizzy@smtlinemachine.com. Visit us at Xintian Industrial Area, Baoan, Shenzhen City, China.

Packaging and Delivery Information:

Delivery: Expect your order to arrive within 5-8 business days, though this timeframe can vary based on the quantity ordered.

Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.

Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.

Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.

Price: Prices are negotiable to ensure you receive the best possible value.

Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.