Fully-Automatic-Double-Head-Crimp-with-PVC-Sleeve-Machine-SA-1970B
- Wire stripping: removing the outer insulation from wire ends
- Wire cutting: cutting wires to precise lengths
- Double-end crimping: attaching terminals on both ends of the wire simultaneously
- PVC sleeve insertion: placing protective PVC sleeves over the crimped terminals
- Specifications
- Key Features
- Advantages
| Model | SA-1970B |
| Function | Auto. Wire strip cut 2 end crimping with PVC sleeve insert machine |
| Capacity | 1800-3000Article/hour |
| Wire range | AWG24#-AWG12# |
| Cuttinglength | 60mm-9999mm |
| Stripping length | 0-10mm（Can be customized） |
| Pressure capacity | 2T |
| Power Air supply | 220V 50-60HZ 0.5-0.7Mpa |
| Detecting device | Wire knot detection, wire presence detection, terminal crimping detection, air pressure detection |
| Size | 1500*800*1800mm |
High-Precision Components
Built with quality parts to ensure reliable and consistent performance.
Double-End Crimping
Crimps terminals on both wire ends simultaneously, doubling processing speed.
Universal PVC Sleeve Compatibility
Uses a single type of PVC sleeve and shares a vibration disc, simplifying setup and reducing changeover time.
Servo Motor Control
Provides synchronized and precise operation for all wire processing steps.
Comprehensive Detection System
Includes sensors for wire knot detection, wire presence, terminal crimping quality, and air pressure monitoring.
Increased Productivity
Processes between 1,800 and 3,000 pieces per hour, significantly faster than manual methods.
Reduced Labor Costs
Automates multiple wire preparation steps, lowering the need for manual labor.
Improved Accuracy and Consistency
Servo motor control and high-quality components deliver precise and repeatable results.
Enhanced Quality Control
Detection systems minimize defects and ensure reliable connections.
Versatility
Handles a wide range of wire sizes (AWG24 to AWG12) and terminal types.
How Does the SA-1970B Wire Processing Machine Work?
Wire Feeding
The operator loads wire spools or batches into the machine. The wire is automatically fed into the processing area.
Wire Stripping and Cutting
The machine strips insulation from both ends of the wire to expose the conductor. It then cuts the wire to the specified length, which can be adjusted based on production needs.
Double-End Crimping
The machine crimps terminals onto both ends of the wire at the same time using two crimping heads. This simultaneous crimping increases speed and efficiency.
PVC Sleeve Insertion
After crimping, the machine inserts PVC sleeves over the terminals. These sleeves provide insulation and protect the connection points.
Quality Detection
Throughout the process, sensors check for wire knots, wire presence, terminal crimping quality, and air pressure. If any issue is detected, the machine can pause or alert the operator to prevent defective products.
Primary Uses of the SA-1970B Wire Processing Machine
Wire Harness Production
Wire harnesses are used in automobiles, aircraft, electronics, and machinery. This machine helps manufacturers produce these harnesses quickly and with consistent quality.
Automated Assembly Lines
It integrates easily into automated production lines, improving overall manufacturing efficiency.
Electrical Component Manufacturing
Companies making electrical connectors, switches, or other components use the machine to prepare wires with precise crimps and protective sleeves.
How the SA-1970B Improves Manufacturing
Maintenance and Troubleshooting Tips
- Cleaning: Keep sensors and moving parts free from dust and debris. Clean daily or as recommended.
- Sensor Checks: Inspect sensors regularly to ensure they function correctly.
- Lubrication: Follow manufacturer guidelines to lubricate mechanical parts and servo motors.
- Air Pressure Monitoring: Maintain stable air supply within recommended pressure ranges.
- Replace Worn Parts: Blades, terminals, and sleeves may wear out over time; replace as needed.
Comparison with Other Wire Processing Machines
Industry Applications
- Automotive: Produces wire harnesses that connect sensors, engines, and electronics in vehicles.
- Aerospace: Ensures durable, high-quality wiring for aircraft systems.
- Electronics: Speeds up production of wiring for consumer and industrial electronic devices.
About Product
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.