Best Reel Counting Machine Supplier in China
The DLG-16 X-ray intelligent counter is mainly used for quickly counting the roll-type materials used in SMT production. The DLG-16 utilizes X-ray imaging technology to inspect the production materials and obtain image information, and then uses image algorithms for rapid counting.
It can be used for counting all types of materials such as TapeReel, and at the same time, the machine is equipped with AI deep learning software, which significantly improves the counting efficiency.
- AI intelligent recognition algorithm
- Fully automated operation
- Real-time data upload and synchronization
- Equipment self-check and fault warning
- Advanced imaging system
- Specification
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| Overall machine status | |||
| Size | 900*1500*1950mm | Power supply voltage | AC220V 10A |
| Weight | about 900KG | Boxing weight | about 1000kg |
| Boxing dimensions | 1300*1500*2200mm | Power | 1.7KW |
| Drawer platform | Automatically | Electrical connection | Offline |
| Loading method | Artificial | method Permission Management | Password |
| X-ray tube | |||
| Light tube voltage | 50KV | Light tube current | 0-1mA |
| Focus size | 100μm | X-ray radiation angle | 42° |
| Cooling method | Air-cooled | Radiation safety | ≤1 μSV/H complies with international standards |
| Imaging system | |||
| Detector | Non-silicon 17-inch flat panel | Effective imaging area | 430*430mm |
| Pixel matrix | 3072*3072 | Protection level | IP65 |
| Pixel matrix | 140μm | Detector size | 470*470*30mm |
| Spatial resolution | 3.5lp/mm | Printing time | 1S |
| Industrial control computer | |||
| Monitor | 24-inch high-definition display screen | Operating System | Windows10 64位 |
| Support integration with MES, ERP and WMS intelligent warehousing systems | Hard disk / Memory | 1TB/8G | |
| Ingredient parameters | |||
| Plate size | 7″ – 17″ trays | Plate thickness | ≤88mm |
| Minimum material specification | 01005 | Detection accuracy | 99.98% (taking 0201 as an example) |
Presenting the details of DLG-16 X-Ray Reel Chip Counter to you
1.Product Overview
DLG-16 is a Chip Reel Counting Machine equipped with advanced X-ray imaging technology and artificial intelligence algorithms. It is specifically designed for SMT production.
This machine can quickly and accurately count and calculate the number of components on the material tray, enabling automated operations for material management.
2.X-Ray Application fields
3.Comperison of Traditional Reel Counter and Smt Reel Counter
| Traditional Reel Counting Machine | DLG-16 Smart Reel Counting Machine | |||||
| Comparison project | Description/Explanation | Time-consuming | Comparison | Time-consuming | Description/Explanation | |
| Efficiency | Manually scan and verify one by one | 10S |
VS |
6-10S | Place the reel directly onto the worktable, press start, and it automatically scans the code. Using X-ray imaging technology and independently developed program algorithms, it quickly calculates the quantity and uploads the data to systems such as MES and ERP. | |
| Manual loading and unloading of empty reels; manually winding the tape start onto an empty reel | 20S | |||||
| Wind and count points, transferring from one reel to another | 60S | |||||
| 8 machines/8 operators count 400 reels | 1H | 1H | 1 machine/1 operator counts 400 reels, saving 7 operators | |||
| Quality | The tape is wound back and forth, risking deformation of ICs with pins, leading to soldering issues | / |
VS | / | No winding and counting required, causing no damage to ICs, avoiding soldering issues | |
| Damages the tape film; components in the slots may fall out and get lost, causing risks of missed picks or discarded materials during subsequent mounting | / | / | Scans and counts without unpacking incoming materials, causing no damage to the tape film; components in the slots do not stand vertically, avoiding issues like discarded materials or missed picks, reducing material loss | |||
| MSD components need to be unpacked, increasing exposure time and causing moisture absorption, leading to quality risks | / | / | MSD components do not need to be unpacked, reducing exposure time and preventing moisture absorption, eliminating quality risks | |||
| Misjudgment | Multiple processes, reliance on manual labor; manual reading and recording are error-prone; manual label replacement can cause confusion; manual data entry and updates are prone to errors; empty slots on the tape are also counted in the inventory quantity | / |
VS | / | Fully intelligent reel handling, smart scanning, automatic uploading, minimal manual intervention; empty slots on the tape are not counted in the inventory quantity | |
| Summary: Traditional counters are time-consuming, inefficient, and prone to high quality risks and errors. The smart material counting machine improves efficiency by 5-7 times or more, eliminates quality risks, and prevents errors. | ||||||
4.Circuit Diagram of Reel Counting Machine
5.Inspect the picture
6.Equipment functions
- Compared with traditional counters, the intelligent material counting machine does not require opening the material trays or intermediate trays.
- It uses a side-window type closed tube X-ray source, which has a long lifespan and requires no maintenance.
- The flat detector uses a 14-inch high-definition screen, providing clear imaging without distortion.
- The measurable diameter of the material trays ranges from 7 to 14 inches (it can accommodate 4 7-inch trays or 1 14-inch tray simultaneously).
- It speeds up the counting process and reduces labor costs.
- The drawer automatically moves in and out, and the grating automatically senses, preventing hand injuries and facilitating access.
- It has AI function algorithms and innovative detection environments.
- It connects with systems such as MES/ERP/WMS and exchanges data in real time, uploading and updating the material counting information promptly.
- The material labels are fully sensed and recognized, preventing errors and mix-ups, and are in real-time connection with the printer.
- It is designed based on human sitting posture, reducing fatigue, occupying less space, and being convenient to move.
- It is suitable for various types of surface mount components, including SMD components above 01005.
7.FAQ
- How precise is the batching machine?
By utilizing advanced X-Ray imaging technology and AI algorithms, the point placement accuracy reaches up to 99.99%. It is also applicable to micro components such as 0201 and 01005. - Which material trays are supported by the equipment?
Supports standard material trays of 7-17 inches in size, with a maximum thickness of 88mm. Customized non-standard material tray solutions can be provided according to special requirements. - What kind of installation environment is required for the equipment?
The equipment has relatively low requirements for the installation environment. It only needs a stable power supply (220V ± 10%), a suitable temperature range of 15-30℃, a humidity level of 30%-70%RH, and a flat and solid surface.
If you have any other questions, please contact us to obtain more information
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