TECHWIN offers you the most precise Automatic Insertion Machines
The automatic insertion machine can ensure the accurate placement of electronic components and plays a crucial role in PCB assembly.
Compared with traditional manual insertion machines, automatic insertion machines significantly reduce labor costs, offer higher precision, and greatly enhance the production efficiency of enterprises.
Our Fully Automatic Insertion Machines and High-Speed Insertion Machines and Component Insertion feature the best efficiency and repeatability, meeting the production needs of most enterprises.
We can customize exclusive solutions for you to better meet your company’s production requirements.
TECHWIN The Newest Fully Automatic Insertion Machines
TECHWIN is dedicated to manufacturing fully automatic high-speed insertion machines, precision equipment for through-hole (THT) assembly, which can efficiently and accurately insert electronic components (such as resistors, capacitors, connectors, relays, etc.) into PCB boards.
This equipment adopts high-precision motion control, visual positioning and intelligent programming systems, significantly enhancing production efficiency and assembly quality.
It is suitable for large-scale, high-precision PCB assembly requirements.
Through piezoelectric detection sensors, the traditional simple short-circuit detection method has been upgraded, solving the problems of false detection and pin blockage. In addition, with the design of insertion at any 360-degree Angle, it greatly reduces the restrictions and manual intervention in the manufacturing process, saves labor costs meanwhile improves production efficiency. The pull board system can enter two boards at a time.
The HR20S insertion system is equipped with a high-precision camera that can effectively address the issue of PCB manufacturing deviations, significantly enhancing the qualification rate during the insertion process. The HR20S is equipped with dual-page operation and an operation handle, enabling multi-tasking of the plug-in machine. In addition, we can customize a human-machine interaction plug-in machine according to your needs.
By identifying the positions of all the holes at the insertion point, the optimal position of the plug-in is calculated, and the pin positioning system is assisted to achieve stable plug-in implantation. In addition, the new type of pin paper-cutting mechanism, which comes with pin shaping, significantly reduces material loss. It is also equipped with a fully automatic replenishment and recovery function that automatically handles plug-in errors.
By adding a double CAM structure, the material taking height and insertion height of different components can be precisely measured to ensure production quality. A wide range of one-piece casting forming processes is adopted, and special anti-stress treatment is carried out. Combined with high-precision processing components, the long-term stable operation of the equipment is achieved.
This product is designed for factories with limited workshop space and small PCB board sizes. It is suitable for 10 to 12 material stations and can be used for up to 15 stations. It effectively solves the space problem and can achieve 0.26 seconds per point under the best conditions.Multiple design, in order to meet the needs of different customers, different processes.MR20E-S is the best choice for factories with limited space.
MR20 provides you with an intelligent rail transmission system, greatly saving waiting time. In addition, you can also choose to install an automatic inserteroffline programming to reduce the time for changing lines. The robust structural design can easily overcome the stability interference caused by the torque generated by high-speed movement and mechanical stress。
TECHWIN Inspection machines with other functions
TECHWIN can provide you with different types of Insertion machines according to your needs
We offer Automatic Metal Plate Insertion Machines, Special Component Insertion Machines, Multi-Functional Special-shaped Insertion Machines, and Tickle Switch Insertion Machines to meet your needs.
It can complete a large number of plug-in tasks in a short time, adapt to metal shrapnel of different specifications and shapes. In addition, it is suitable for a variety of different products. We can provide you with customized plug-in solutions.
The ultra-high flexible wiring layout allows for individual wiring and connection with the upper and lower boards. The insertion Angle can be freely programmed 360 degrees. Provide a software operation page that is easy to program and intuitive.
The compact modular design provides flexible and optimal production line combinations for manufacturing. The innovative design and the use of high-tech materials reduce the weight of the equipment, enhance its agility, and ensure mechanical accuracy during high-speed operation.
TECHWIN provides you with others machine in the fully SMT production line
In addition, we also provide automatic nitrogen/air reflow soldering machine, PCB cleaning machine, Automatic Nitrogen/Air Wave Soldering Machine, Loader/Unloader machine, Post-Reflow laser maintenance machine, Laser Marking System, Desktop Laser Marking System and so on.
The nitrogen supply adopts a differentiated zoned design to ensure that different components are at different temperatures.Stainless steel material, and use a variety of airtight treatment process to ensure the sealing of the furnace
We offer a full-process nitrogen protection solution and hold a patent for the wave peak nozzle system to meet the demands of various complex welding processes. In addition, we offer data detection of nitrogen and oxygen concentrations for timely replenishment
The visual system automatically detects defects and determines their locations, and handles various defects such as less welding, missed welding, over welding, and joined welding. Positioning vision and monitoring vision assist each other, making the operation more convenient.
Our desktop laser marking machine can mark on challenging precision components and substrates, and is suitable for electronic components, chips, resin-based polymer products, and metal products
It can provide X/Y/Z three-axis all-round welding, reliable non-contact welding, eliminate stress damage and thermal shock. Meet the industry requirements of being halogen-free and free of heavy metals
We built a high-precision CCD vision system for the platform, which can accurately locate and identify the operation area. The error rate can be effectively reduced through the correction function of the visual system
Fluxer G2 has an independent discharge structure, which can improve cleanliness. Automatically add flux to reduce labor costs. It can also be equipped with intelligent selective spraying according to your needs
Driven by xy servo motors, it achieves a high degree of automation and can complete production preparation within 10 minutes. It can achieve a 360-degree free insertion Angle, and the rotation Angle has no effect on the insertion speed.
The automatic loader machine supports the automatic separation of single boards/panels and their feeding into the production line. The automatic unloader machine can automatically classify PCBS based on AOI/SPI data and tightly stack finished products
CNSMT-FULL LINE SOLUTION
Why Choose TECHWIN Insertion?
TECHWIN is the leading brand of component insertion machines in China.
Our products mainly include Automatic Radial Insertion Machines, Auto Axial Inserter Machines, Though-hole Automatic Insertion Machine, Wave Soldering Machines for electronics, etc., which are widely used in audio equipment, power supplies, LED, lighting and other industries.
Our products are sold far to Asia, Europe, Africa and other places, and are highly praised by customers..
Related Product
Automatic Component Insertion Machine
The Automatic Insertion Equipment is a specialized device employed in electronics manufacturing to automate the placement of electronic components onto printed circuit boards (PCBs). By streamlining the assembly process, these machines improve operational efficiency and precision, while simultaneously minimizing reliance on manual labor and reducing the likelihood of errors.
ADVANTAGES
- Diverse designs to meet the needs of different customers and various manufacturing processes
- The insertion accuracy rate is high, reaching up to 99.99%
- High-speed plug-in capable of achieving a speed of 0.165 seconds per point
- A highly integrated system with self-diagnosis for faults
- The repeatability accuracy of the continuous operation shaft can reach 0.01mm
- The production preparation time is short and can be completed within 10 minutes
HOW TO CHOOSE THE BEST Automatic Inserter Machine For All Industrial Manufacturers
Common components include axial, radial, DIP, and special-shaped parts. Then, we need to select based on the PCB specifications, board size, thickness, and hole spacing accuracy requirements.
Additionally, there is the production capacity requirement. According to the number of components inserted per hour (CPH), it is determined whether to choose a high-speed machine or a general-purpose model.
The following are the strict requirements for the plug-in machine: precision (±0.05mm or higher) to ensure a high yield rate.
The speed (such as over 20,000 CPH) matches the mass production requirements.
Does it support multiple feeding methods (braided tape, tube packaging, pallet)?
Whether it has a vision system (AOI/CCD) is crucial for the insertion of complex electronic components
In terms of automation and integration
Can it be connected to SMT lines, conveyor belts or intelligent warehousing systems?
Does the software support CAD/Gerber import and quick cable changing?
TECHWIN is a leading enterprise in the industry that specializes in manufacturing fully automatic high-speed insertion machines.
We have a wide varity of machines, each with different functions and suitable for different applications:
-Automated Insertion Equipment
-Automatic/Manual Insertion Machine For Electronic Components for sale
-Automatic Inserting Machine
-Automatic Inserter Machine for all industrial manufacturers
-PCB Auto Radial Insertion Machine for electronics manufacturing
-Hight-speed Automatic Pin Inserter Machine
-Axial Automated Insert Machine
-Mini Automated Inserter Machine
We produce through-hole (THT) assembly precision equipment, which can efficiently and accurately insert electronic components (such as resistors, capacitors, connectors, relays, etc.) into PCB boards.
We adopt high-precision motion control, visual positioning and intelligent programming systems. For many consecutive years, we have been exporting to countries in Europe, Africa, America and Southeast Asia, enjoying a high reputation internationally. Therefore, choose us and we can provide you with the most perfect service and solutions
- OUR CUSTOMERS
- THE COUNTRIES WHERE WE SELL
FAQ
1. What is an automatic insertion assembly line?
-The automated insertion assembly line is a production system that uses machines to precisely and rapidly insert electronic components (such as resistors, capacitors, and pins) into PCBS, reducing manual labor and improving efficiency.
2. What types of components can work with high-speed pin insertion machines?
-High-speed insertion machine handle,Pins and connectors (straight, curved or multi-pin),terminals and heads, DIP components (double in-line package), through-hole (THT) parts
3. How does the PCB automatic radial insertion machine improve production efficiency?
-Faster than manual work (up to 20,000+ insertions per hour),Higher precision (reducing misalignment and defects)
,Consistent quality
4. What are the maintenance requirements for automatic/manual insertion machines?
-Regular cleaning (dust/debris removal), lubrication of moving parts, inspection of feeders and nozzles, software/firmware updates, and replacement of worn parts (belts, sensors)
5. The best machine for limited Spaces?
-MR20E-S Integrated Radial insertion machine
6. How to use an automatic insertion machine for PCB assembly
-Load PCBS and components (feeders/trays), and program the machine (import CAD/Gerber files). Run the test insertion (check calibration), start production (monitor errors), check the output and make adjustments when necessary.
It is necessary to consider the type of components, PCB size and output, machine performance, compatibility, and verify the actual performance through testing. Choose from axial, radial, DIP, or universal inserts depending on production requirements, ensuring efficient, precise, and effective automation.
Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
The whole machine maintains for a year, one year after the warranty to provide free technical support.
Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation.
We offer remote technical guidance. On-site installation and commissioning will add additional costs, including accommodation and airfare.
Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.