Hanwha DECAN L2 pick and place machine significantly enhances manufacturing efficiency and product quality through its advanced features. Dual-gantry operation, with multiple placement heads on each gantry, effectively doubles throughput. High-accuracy placement, enabled by advanced vision systems, minimizes defects and enhances product reliability, crucial for miniaturized components and complex designs.

Hanwha DECAN L2 pick and place machine has large PCB handling capability, accommodating boards up to 1200mm x 460mm, streamlines production by eliminating the need for multiple machines for different board sizes and facilitating single-pass assembly of complex boards, making the Hanwha DECAN L2 pick and place machine a valuable asset for manufacturers seeking higher production volumes and reduced defects.

Key Features

1. Wide Component Range:
   • Handles components ranging from 01005 (0.4mm x 0.2mm) to 52mm square components.
   • Accommodates component heights up to 25mm.

2. High Placement Accuracy:
   • ±30μm accuracy for IC placement using stage vision.
   • ±40μm accuracy for general components.

3. Large PCB Handling:
   • Supports PCBs up to 1200mm x 460mm.

4. Dual Gantry System:
   • Equipped with 6 heads per gantry for simultaneous component placement.

5. Flying Vision Technology:
   • Enables continuous component recognition without machine stoppage, enhancing speed.

6. Electric Feeders:
   • Automatically adjusts pocket positions for synchronized picking.
   • Supports 120 x 8mm feeders.

7. LED Lens Placement:
   • Specialized capability for placing and analyzing LED lenses for LED bar production.

8. Compact Footprint:
   • Small size of 1430mm x 1740mm x 1485mm for easy integration into production lines.

Advantages

1. High Flexibility:
   • Accommodates a wide range of components and PCB sizes, reducing the need for multiple machines.

2. Superior Accuracy:
   • Ensures precise placement, minimizing defects and improving product reliability.

3. Increased Throughput:
   • Dual gantry system and flying vision technology enable high-speed placement, increasing production volume.

4. Cost Efficiency:
   • Reduces downtime and maintenance costs with reliable electric feeders and robust design.

5. Space Saving:
   • Compact footprint allows for efficient use of factory space.

6. Versatile Application:
   • Suitable for various industries, including LED manufacturing, consumer electronics, and automotive.

Benefits

1. Enhanced Production Efficiency:
   • The Hanwha DECAN L2 pick and place machine significantly boosts production speed and reduces cycle times, leading to higher output.

2. Improved Product Quality:
   • High-accuracy placement minimizes errors, resulting in more reliable and higher-quality products.

3. Reduced Operational Costs:
   • Efficient use of resources and lower maintenance requirements help reduce overall operational costs.

4. Greater Manufacturing Flexibility:
   • The machine’s ability to handle diverse components and PCB sizes allows manufacturers to adapt quickly to changing market demands.

5. Simplified Operations:
   • User-friendly software and automated adjustments make the machine easy to operate and maintain.

How Does It Work?

1. PCB Loading:
   • The PCB is loaded onto the machine’s conveyor system, either manually or automatically.
   • The machine supports both front and back loading for operational flexibility.

2. Component Feeding:
   • Components are fed into the machine using electric feeders.
   • The feeders automatically adjust their pocket positions to ensure synchronized picking.
   • The Hanwha DECAN L2 pick and place machine supports up to 120 x 8mm feeders, accommodating a wide variety of components.

3. Component Recognition:
   • As the components are presented, the flying vision system captures images of them.
   • The system identifies the components and their orientation using advanced image processing algorithms.

4. Component Picking:
   • The dual gantry system, equipped with six heads per gantry, picks up the components from the feeders.
   • The vacuum nozzles on the heads ensure secure and precise handling of the components.

5. Component Placement:
   • The gantry moves to the designated location on the PCB.
   • The component is placed onto the PCB with high accuracy (±30μm for ICs, ±40μm for general components).
   • The placement process is optimized to ensure minimal movement and maximum speed.

6. LED Lens Analysis (if applicable):
   • For LED bar production, the machine places LED lenses and analyzes their protrusion using the built-in vision system.
   • This ensures correct placement and alignment of the lenses, improving the quality of the LED bar.

7. Quality Inspection:
   • After placement, the machine can perform a quality inspection to verify the accuracy of the component placement.
   • Any misaligned or defective components are flagged for correction.

8. PCB Unloading:
   • Once all components have been placed, the PCB is unloaded from the machine.
   • The process is continuous, allowing for high-volume production.

Application Fields

1. LED Manufacturing:
   • Ideal for producing LED bars and panels with precise LED lens placement and analysis.

2. Consumer Electronics:
   • Used in manufacturing smartphones, tablets, and other electronic devices requiring high-density component placement.

3. Automotive Electronics:
   • Suitable for assembling electronic control units (ECUs) and other automotive electronic components.

4. Industrial Automation:
   • Employed in producing industrial control systems and automation equipment.

5. Medical Devices:
   • Used in manufacturing medical electronic devices that require high precision and reliability.

6. Telecommunications:
   • Ideal for assembling communication devices and network equipment.

Step-by-Step Guide on How to Use the Equipment

1. Preparation:
   • Ensure the machine is properly installed and connected to a power source and compressed air supply.
   • Load the required components into the electric feeders.
   • Verify that the feeders are correctly adjusted and synchronized.

2. Software Setup:
   • Turn on the machine and launch the Hanwha proprietary software.
   • Import the PCB design file (Gerber file) into the software.
   • Define the component placement locations and orientations.
   • Configure the machine settings, such as placement speed and accuracy.

3. PCB Loading:
   • Load the PCB onto the conveyor system.
   • Ensure the PCB is securely positioned and aligned.

4. Start Production:
   • Initiate the production process from the software interface.
   • Monitor the machine’s performance and make any necessary adjustments.

5. Quality Control:
   • Periodically inspect the assembled PCBs to ensure component placement accuracy.
   • Use the machine’s quality inspection features to identify and correct any errors.

6. Unloading:
   • Once the production run is complete, unload the assembled PCBs from the machine.

How to Maintain the Equipment

1. Daily Maintenance:
   • Clean the machine’s exterior surfaces with a soft, dry cloth.
   • Inspect the vacuum nozzles for any debris or damage.
   • Check the air pressure and adjust as needed.

2. Weekly Maintenance:
   • Clean the feeders and ensure they are properly aligned.
   • Lubricate moving parts with appropriate lubricants.
   • Inspect the conveyor system for wear and tear.

3. Monthly Maintenance:
   • Calibrate the vision system to ensure accurate component recognition.
   • Inspect and clean the filters in the air supply system.
   • Check the electrical connections for any loose or damaged wires.

4. Annual Maintenance:
   • Perform a comprehensive inspection of all machine components.
   • Replace any worn or damaged parts.
   • Update the machine’s software to the latest version.

Conclusion

For inquiries, please contact us at +8613537875415 or Lizzy@smtlinemachine.com. Visit us at Xintian Industrial Area, Baoan, Shenzhen City, China.

Do you provide after-sales service?

• Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.

Warranty period?

• -The entire machine is covered by a one-year warranty, with free technical support provided after that year.

Do you provide installation and commissioning?

• On-site installation and commissioning will incur additional fees, including accommodation and airfare.

Shipping method?

• Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.

Packaging and Delivery Information:

Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..

Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.

Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.

Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.

Price: Prices are negotiable to ensure you receive the best possible value.

Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.

If you have any other questions, please contact us to obtain more information