Hanwha Decan S2 High Speed Pick and Place Machine
Hanwha Decan S2 High Speed Pick and Place Machine is designed to make circuit board assembly fast and efficient. It’s a high-speed machine that accurately places electronic parts and works seamlessly with smart factory systems to improve workflow.
- High-Speed Performance: Experience the power of 92,000 CPH placement.
- Minimize Errors: Ensure flawless assembly with ±28 μm accuracy.
- Versatile Component Handling: No component is too big or too small for the Decan S2.
- Large PCB Capacity: Handle a wide range of board sizes up to 1200 x 460 mm.
- Smart Factory Ready: Integrate seamlessly with your existing systems.
- Intuitive Interface: Simplify your workflow with easy-to-use software.
- Hanwha Decan S2 Specifications
- Key Features
- Hanwha Decan S2 Advantages
| Specification | Detail |
|---|---|
| Placement Speed | Up to 92,000 CPH (optimal) |
| Placement Accuracy | ±28 μm (03015 chips), ±25 μm (IC components) |
| Component Size | 0201 chips to large IC packages |
| PCB Size | Standard: 510 x 460 mm, Option: Up to 1200 x 460 mm |
| Feeder Capacity | Typically 120 slots for 8mm feeders |
| PCB Thickness | 0.38 mm to 4.2 mm |
| Control System | Windows-based software with user-friendly interface |
| Power Supply | AC 200-415V, 50/60Hz |
| Air Pressure | 0.5 MPa |
| Machine Dimensions | (L x W x H) – Varies based on configuration |
| Weight | Varies based on configuration |
| Supported Feeder Types | Tape, stick, and tray feeders |
| Nozzle Types | Various types for different component sizes and shapes |
| Vision System | High-resolution cameras for component recognition and alignment |
| Data Interface | Ethernet, USB |
| Operating Temperature | 15-35°C |
| Humidity | 20-80% RH (non-condensing) |
| Safety Standards | Complies with international safety standards |
| Software Features | Real-time monitoring, diagnostics, and programming tools |
| Maintenance Indicators | Automated alerts for maintenance tasks |
| Material Handling | Automatic material loading and unloading |
| Component Verification | On-the-fly component verification |
| Production Monitoring | Real-time production data and analytics |
| Error Recovery | Automatic error detection and recovery |
| Communication Protocols | MES, Industry 4.0 protocols |
- High-Speed Placement: Up to 92,000 components per hour (CPH) for maximum throughput.
- Precision Accuracy: ±28 μm accuracy for 03015 chips and ±25 μm for IC components.
- Wide Component Range: Handles 0201 chips to large IC packages for versatile assembly.
- Flexible PCB Handling: Supports PCB sizes up to 1200 x 460 mm for diverse applications.
- Dual Gantry System: Equipped with dual gantries, each with 10 placement heads, for increased efficiency.
- Smart Feeder System: Automated material handling reduces manual intervention and increases productivity.
- Increased Throughput: High placement speeds significantly reduce production time.
- Enhanced Accuracy: Precision placement minimizes defects and reduces rework costs.
- Versatility: Handles a wide range of components and PCB sizes, offering flexibility in production.
- Reduced Labor Costs: Automated features decrease the need for manual intervention, saving on labor expenses.
- Improved Reliability: Robust design ensures long-term performance and minimizes downtime.
- Smart Factory Integration: Seamless integration with MES and other smart factory systems for optimized workflows.
Hanwha Decan S2 High Speed Pick and Place Machine is a modern, speedy machine for putting parts on circuit boards. It’s built for big factories that need to make a lot of boards quickly and correctly. It also works well with smart factory systems, helping to track progress and improve how things are done.
Hanwha Decan S2 High Speed Pick and Place Machine Features
- Fast Placement: Can place up to 92,000 parts per hour when everything is running perfectly.
- Very Accurate: Places small chips with an accuracy of ±28 μm and IC parts with ±25 μm.
- Handles Many Parts: Works with everything from tiny 0201 chips to big IC packages.
- Flexible with Boards: Can handle circuit boards up to 1200 x 460 mm in size.
- Two Placement Arms: Has two arms, each with 10 heads, to place parts at the same time.
- Smart Part Feeding: Automatically feeds parts, so people don’t have to do it as much.
- Easy Software: The software is simple to use for programming, watching, and fixing problems.
- Adjustable Conveyors: You can change the conveyor system to fit your production line.
- Precise Control: Uses a linear motor and twin servo control for fast and exact movements.
Hanwha Decan S2 High Speed Pick and Place Machine Advantages
- More Production: Places parts quickly, so you get more done in less time.
- Better Accuracy: Places parts precisely, so there are fewer mistakes and less rework.
- Works with Many Things: Can handle lots of different parts and board sizes.
- Less Labor: Automated features mean people don’t have to do as much by hand.
- More Reliable: Strong design means it will last a long time.
- Smart Factory Ready: Connects easily to other smart factory systems.
Hanwha Decan S2 High Speed Pick and Place Machine Benefits
- More Efficient: Moves boards and heads in a way that saves time.
- Cheaper to Run: Wastes less material and needs less labor.
- Better Quality: Accurate placement means fewer problems with the final product.
- More Flexible: Can be changed to fit different production needs.
- Know What’s Happening: Gives you data to make good decisions.
- Ready for the Future: Works with the latest technologies.
How Does It Work?
- Load Boards: Circuit boards are automatically loaded onto the conveyor.
- Feed Parts: Parts are fed from tape, stick, or tray feeders.
- Line Up Parts: Cameras line up the parts.
- Pick Up: The placement head picks up parts with vacuum nozzles.
- Place: The head puts the part on the board.
- Check: The machine checks to make sure the part is in the right place.
- Solder: The board goes to the reflow soldering process.
Application Field
The Hanwha Decan S2 High Speed Pick and Place Machine is great for industries that need to put things together quickly and accurately:
- Smartphones, tablets, and laptops
- Car electronics
- Internet equipment
- LED lights and displays
- Medical devices
- Airplanes
Step-by-Step Guide on How to Use the Equipment
- Get Ready:
- Make sure the machine is set up right and connected to power and air.
- Put the parts in the feeders.
- Make sure the nozzles are right for the parts.
- Set Up Software:
- Turn on the machine and start the software.
- Load the circuit board design file.
- Create or load the placement program.
- Tell the software where the feeders are and what nozzles to use.
- Calibrate:
- Run the calibration to make sure everything is lined up.
- Check the camera settings.
- Load Boards:
- Put the circuit boards on the conveyor.
- Adjust the conveyor to fit the board size.
- Start Making Things:
- Start the production run from the software.
- Watch the machine and fix any problems.
- Take Off Boards:
- When the run is done, take off the finished boards.
How to Maintain
- Every Day:
- Clean the nozzles and feeders.
- Check the air pressure.
- Look for anything blocking the conveyor.
- Every Week:
- Oil moving parts.
- Clean the cameras.
- Tighten anything that’s loose.
- Every Month:
- Replace worn nozzles.
- Calibrate the machine.
- Update the software.
- Every Year:
- Check everything carefully.
- Replace anything that’s worn out.
- Train people on how to use the machine.
Conclusion
The Hanwha Decan S2 High Speed Pick and Place Machine is a great machine for putting parts on circuit boards quickly and accurately. It’s useful for factories that need to make a lot of boards. Keeping it running well is important for it to last a long time and work its best. By following this guide, you can get the most out of the Hanwha Decan S2.
For inquiries, please contact us at +8613537875415 or Lizzy@smtlinemachine.com. Visit us at Xintian Industrial Area, Baoan, Shenzhen City, China.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
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