SMT Manufacturing Peripheral Equipment in China
SMT peripheral equipment includes PCB loading and unloading machines, conveying systems, cleaning machines, etc., which are used to enhance the degree of automation and efficiency of SMT production lines.
The automatic PCB loader can save labor costs and improve the production efficiency of your production line. Make your SMT production line run fast and efficiently.
High-speed magazine loaders significantly reduce downtime and are highly suitable for production lines that require rapid processing of PCB boards.
SMT Manufacturing Peripheral Equipment
Our conveying system has high compatibility and an anti-static design, making the transportation of pcb boards smoother and safer.
Our automatic telescopic machine can meet your dynamic production needs, accommodate your diverse mixed production, enhance the production efficiency of your industry, and at the same time save you labor costs.
The vertical PCB buffer machine can optimize space utilization while ensuring continuous flow in SMT production.
The loader moves the PCB along an L-shaped path, rotating it 90 degrees to align with the next conveyor or machine (for example, printing machine, picking and placing). Sensors or vision systems can systematically adjust the position of the PCB to achieve accurate placement.
Our PCB mini loader without magazine eliminates the need for magazines and can directly feed PCBS into the SMT production line with high speed and precision. It is suitable for small factories or flexible production. It can help you save space while meeting your needs for automated production.
Our advanced PCB loaders/stackers provide fully automatic board processing for SMT production lines. This machine can quickly transfer PCB boards and has good compatibility, which can be perfectly adapted to existing devices to achieve automation. Vision-guided calibration can precisely position PCBS.
Our advanced SMT PCB automatic magazine loader provides fully automatic board processing for high-volume production lines. Compatible with SMEMA, the system ensures maximum uptime and efficiency. Equipped with an intelligent vision system, it ensures precise alignment of the PCB and error-free operation.
Our PCB boards adopt vacuum adsorption technology, which can firmly move the boards. Even if there are many small components on the PCB boards, they can still be accurately and safely transported without causing damage to the PCB boards. Ensure the rapid and efficient operation of the production line
Our advanced PCB robotic arm machines provide micron-level precision for delicate circuit board processing. This system features artificial intelligence vision and adaptive fixtures, achieving a placement accuracy of 99.98% at high speeds, which can effectively enhance your PCB production efficiency
Manual removal is very time-consuming and prone to human error. An automated system can prevent NG boards from continuing to run along the production line, reduce human intervention, and achieve production automation.
Precisely and smoothly transport the circuit board (PCB) from the front end of the wave soldering to the soldering area, and then to the back-end inspection station. It adopts stainless steel chains, which are heat-resistant.
SMT LED PCB boards are transferred without vibration or deviation between various processes (SMT mounting → reflow soldering →AOI inspection → board separation). Anti-static materials are adopted to prevent LED chips from being damaged by static electricity.
SMT peripheral equipment for production lines with high demand
CNSMT can provide you with different types of SMT Peripheral equipment according to your needs
In addition, we also provide three magazine loading machine, transfer conveyor machine, filter machine, single-track double-stage buffer machine, and single-track double-stage ng buffer all adopt Siemens components, and the sheet metal welding is firm and reliable.
The sheet metal welding is firm and reliable, and the feeding is controlled by torque. Both lifting and translation are controlled by servo. Use Siemens brand accessories. Single and double tracks can be compatible with different product sizes simultaneously.
The translation is controlled by servo and uses Siemens accessories. The adjustment of the track width is supported by the guide rail slider. Compatible with MES communication and SMEMA interfaces.
The sheet metal welding is firm and reliable. The lifting is controlled by a servo. There are three mode options: First-in, Last-in, First-Out, and direct access. It can communicate with SPI/AOI of various designated brands
CNSMT provides you with others machine in the fully SMT production line
It adopts a two-stage structure, with the board feeding end and the cache frame body. Controlled by Siemens PLC and touching screen, it can automatically adjust the width. With Panasonic servo motors, the plate passing speed can reach 6 per second
The fully automatic tray placement machine places the FPC empty vacuum-formed tray manually. The upper camera fixes the FPC position, and the mechanical hand picks it up and moves it to the lower camera for recognition and classification
It can be used for cleaning and activating the surface of PCBA, before solder paste printing, and for cleaning and activating PCB pads. It can be used in multiple fields such as semiconductors, PCB/FPC, automotive electronics, etc
When lighting, test from different angles to ensure that each position is clearly illuminated and that the features of the defective products can be covered and identified
It is mainly used for aoi detection of defective points between pcba in smt production lines after reflow soldering or wave soldering
The precise positioning and bonding of PCBS with carriers, cover plates, etc. are achieved by combining industrial robots and cameras, replacing the repetitive and cumbersome manual operations in the industrial field and saving labor costs.
The loading device is equipped with a correction positioning mechanism, ensuring that the PCB can be accurately placed in the track after the board is removed. The control system adopts a PLC programmable controller
This device enables a batch processing storage system that can significantly reduce conversion latency by optimizing component organization, minimizing machine downtime, and simplifying workflows.
Fully Auto Single Sidefilm Mulching Machine is used in various covering film laminating processes that require lamination, such as in the manufacturing of electronic products and the production of automotive parts.
CNSMT-FULL LINE SOLUTION
Why Choose CNSMT Peripheral Equipment？
Our products mainly include standard upper and lower board machine, stacked upper and lower board machine, translational suction machine, diversified design of the conveyor, screening machine, buffer machine.
It is widely applied in industries such as audio equipment, power supplies, LED, and lighting.
Our products are sold far to Asia, Europe, Africa and other places, and are highly praised by customers.
Related Product
Hight-end Series SMT Peripheral Equipment is used in PCB Production Lines
The Loader and Unloader machines are located at the beginning and end of the production line. They automatically load empty PCBS onto the conveyor belt and receive the soldered PCBS, which are neatly stacked together. High-end models are equipped with intelligent buffering and queue management functions, which can be linked with AGVs (Automated Guided Vehicles) or high-rise warehouses to achieve full-line automated logistics and reduce manual intervention.
The SMT peripheral equipment for high-end models has the following advantages:
1. High reliability and stability: It can achieve long-term continuous operation without failure and adapt to high-intensity production environments.
2. High precision and gentle handling: With servo motors and precise guide rail/belt control, the lifting and conveying actions are smooth, avoiding any mechanical damage or vibration to the edges and surfaces of the PCB board. This is crucial for thin boards, flexible boards (FPC), and boards with large BGA already mounted.
3. Intelligent scheduling and buffer Management: Equipped with multi-level buffer zones, it can intelligently schedule the flow direction of PCBS, communicate and interact with front-end and back-end devices (such as surface mount technology (SMT) machines, reflow ovens, AGVs), balance the overall line rhythm, and eliminate bottlenecks.
4. Excellent compatibility and flexibility: It can easily handle PCBS ranging from the smallest to the largest, of different thicknesses, and on different carriers (such as fixture boards, trays).
5. Excellent compatibility and control system: Supports SECS/GEM protocols, and can be seamlessly integrated into upper-level management systems such as MES (Manufacturing Execution System) and smart factories to achieve data visualization and remote monitoring.
6. Humanized design: Large color touch screen, graphical operation interface, convenient programming and cable changing
Peripheral equipment commonly used in SMT production. These devices can help you effectively enhance your production efficiency.
The Loader Machine can automatically pick up empty PCB boards from the material rack area and precisely transfer them to the starting end of the SMT production line.
The Loader Machine can receive PCB boards that have completed SMT mounting and reflow soldering, and automatically sort and stack them according to their status or transfer them to the next process.
The transfer machine/Conveyor moves PCB boards between various workstations on the production line through mechanical arms, conveyor belts, guide rails and other mechanisms, achieving precise positioning and seamless connection, effectively avoiding damage caused by manual operation.
Buffer machines are divided into online and offline types. They are used for temporarily storing PCB boards, balancing the production rhythm between upstream and downstream processes, and ensuring the smooth operation of the assembly line.
The NG/OK Sorting Machine automatically distinguishes PCBS into good products (OK) and bad products (NG) based on the test results of AOI (Automatic Optical Inspection) or SPI (Solder Paste Inspection).
NG/OK Buffer & Sorting Unit: This device is specifically designed for buffering and processing the output of inspection equipment such as AOI/SPI. Good products (OK) will automatically flow to the next process, while defective products (NG) will be automatically lifted to the upper buffer area of the equipment, waiting for the operator to re-check and confirm.
CNSMT series stacked board loading and unloading machine is an SMT connection and conveying equipment, specifically designed for the automatic board loading and unloading operations of PCBS on production lines. This device features a user-friendly operation interface and can be optionally equipped with a soft-touch LED control panel or a touch screen display system. Stepper motor drive ensures smooth and precise PCB transmission.
The aluminum structure and reinforced base design ensure the stability of the equipment operation and effectively prevent working displacement. Infinite Automation offers high-performance and durable SMT connection conveying equipment and complete production line equipment.
As the first and final process equipment of the SMT production line, our products are specifically responsible for the automatic loading and unloading operations of PCBS.
As a well-known manufacturer and supplier of automated loading and unloading equipment in China, our factory offers high-quality loading and unloading machines made in China at competitive prices.
FAQ
1.Why use SMT peripheral equipment?
Loading/unloading machine, automatic loading and unloading, avoiding the interruption of the cycle caused by manual handling. Seamless integration with printing machines/surface mount technology (SMT) machines increases UPH (output per hour) by 20% to 30%.
Automated Guided Vehicle/Transfer Machine. Automatic transfer of PCBS between processes is particularly suitable for multi-line collaboration or large workshops.
2.How to choose the right upper and lower board machine？
When choosing an appropriate SMT loading and unloading machine (Loader/Unloader), it is necessary to comprehensively consider the PCB size (length/width/thickness/weight), production cycle (UPH), automation requirements (fully automatic/semi-automatic), and production line compatibility.
3.How do the upper and lower board machines match PCBS of different sizes？
Choose models with adjustable track width, such as electric or manual adjustment.
4.What is the actual efficiency difference between fully automatic and semi-automatic board loading and unloading machines?
The UPH of the fully automatic model can reach over 2000 boards, and the cable changing time is less than 1 minute. The semi-automatic UPH is approximately 500 boards and is suitable for R&D or low-budget production lines.
5.Can transfer machines replace manual flipping of double-sided surface mount PCBS?
Customizable transfer machines with flipping functions (such as 90°/180° rotation)
6.How long is the return on investment (ROI) of these devices?
The fully automatic loading and unloading machine and buffer machine reduce three workers
It is necessary to consider the type of components, PCB size and output, machine performance, compatibility, and verify the actual performance through testing. Choose from axial, radial, DIP, or universal inserts depending on production requirements, ensuring efficient, precise, and effective automation.
Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
The whole machine maintains for a year, one year after the warranty to provide free technical support.
Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation.
We offer remote technical guidance. On-site installation and commissioning will add additional costs, including accommodation and airfare.
Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.