CNSMT-SAKI BF-Voyager Offline Automated Optical Inspection AOI Machine
CNSMT-SAKI BF-Voyager offline AOI, 18μm resolution, accurately detects soldering defects on 0201 and 0.4mm ICs. Scans L-size boards in just 19s, supports post-printing/pre/post-reflow inspection, identifies missing components, misalignment, bridging, insufficient solder, polarity reversal, and more.
- Quality Inspection: Offline AOI detects SMT PCB defects like missing components, misalignment, bridging, and insufficient solder.
- Process Control: Flexibly deployed post-printing, pre-reflow, or post-reflow to catch defects early and provide process feedback.
- Efficiency & Yield Improvement: Replaces manual inspection, boosts efficiency, reduces escape rates, improves yield, and lowers manufacturing costs.
- CNSMT-SAKI BF-Voyager Offline Automated Optical Inspection AOI Machine Specifications
- Key Features
- Advantages
| Parameter Specifications | |
| PCB Inspection Size | 53×60mm–460×500mm |
| PCB Thickness | 0.6–5.0mm |
| Resolution | 18μm |
| Camera & Lighting | Color Linear CCD, LED Illumination |
| Power Supply | AC100-120/200-240V, 50/60Hz, 800VA |
| Air Requirement | Not Required |
| Operating Environment | 15℃–30℃, 15–80%RH (Non-frost) |
| Overall Dimension | W760×D1250×H575mm |
| Net Weight | 130kg |
- High-Precision Inspection: Equipped with an 18μm high-resolution color line-scan CCD camera for accurate detection of soldering defects on 0201 components and 0.4mm-pitch ICs.
- High-Speed Scanning: Utilizes alternating scanning technology, scanning an L-size board (460×500mm) in just 19 seconds for high inspection efficiency.
- Multi-Process Compatibility: Flexibly deployable at post-printing, pre-reflow, and post-reflow stages.
- Broad Defect Coverage: Detects common SMT defects including missing components, misalignment, solder bridging, insufficient solder, and polarity reversal.
- Offline Flexible Operation: Operates independently from the production line, ideal for small-batch, multi-variety, or spot-check scenarios, with user-friendly operation.
- High-Precision Inspection: 18μm high resolution accurately identifies soldering defects on 0201 components and 0.4mm ICs, ensuring quality.
- Fast Scanning: L-size board scanning in just 19 seconds for high efficiency.
- Flexible Deployment: Applicable at multiple stages – post-printing, pre-reflow, and post-reflow – with strong adaptability.
- Broad Defect Coverage: Supports detection of missing components, misalignment, bridging, insufficient solder, polarity reversal, and more.
- Offline Operation: Standalone operation for flexible, convenient use, ideal for multi-variety, small-batch scenarios.
Industry-Leading High-Speed Inspection Capability
The alternating color digital scanning system ensures that a complete image of the entire PCB board is captured in a single scan, achieving the industry’s highest level of high-speed inspection. Scanning a large-size PCB (460mm × 500mm) takes only 19 seconds.
Expanded Application Range
The PCB clearance has been increased to 40mm upward and 60mm downward, allowing inspection of PCBs with tall components. The benchtop system is suitable for any process stage — post-printing, pre-reflow, and post-reflow.
High-Reliability Optical System
High-Resolution Image Processing System
The 18μm high-resolution color linear CCD ensures precise and stable inspection of solder conditions on 0201 (0603) micro-chip components and 0.4mm-pitch ICs.
Streamlined Design for Ease of Use
With a compact internal design utilizing computer memory inspection, this large PCB inspection system occupies only 760mm × 1250mm of floor space. The lighting position is automatically adjusted according to board thickness. Inspection can be performed using the traditional board insertion method, or by placing the board on the inspection stage.
Barcode Recognition Function
Supports 1D/2D code recognition (e.g., QA codes, data matrix codes). The identified barcodes can be integrated with other analysis software platforms to establish production board status records.
Installation Specifi cations
| Item | Specification |
|---|---|
| Power Supply | AC 100-120V, 200-240V, 800VA, 50/60Hz |
| Air Pressure | Not required |
| Ambient Temperature / Humidity | 15℃-30℃ / 15-80% RH (No Frost) |
| Overall Dimension | W760×D1250×H575mm |
| Weight | 130kg |
Presenting the details of
CNSMT-SAKI BF-Voyager Offline Automated Optical Inspection AOI Machine
Why choose this product?
How It Works
The working principle of the CNSMT-SAKI BF-Voyager is to capture high-definition PCB images through high-precision optical imaging and high-speed scanning technology, then analyze them in real time using built-in image processing algorithms to identify various SMT defects.
Application Process
- Optical Imaging: 18μm CCD + telecentric lens + MLT lighting for clear, shadow-free images.
- High-Speed Scanning: Alternating scan captures multiple images in one pass; L-size board (460×500mm) in ~19s.
- Image Processing: Multi-algorithm analysis for component presence, offset, solder shape, polarity, etc.
- Defect Detection: Identifies missing, misalignment, bridging, insufficient solder, cold joints, polarity reversal, etc.
- Data & Traceability: Supports SPC and optional barcode for PCB tracking.
Requirements
| Item | Parameter |
|---|---|
| Power Supply | AC 200-240V, 50/60Hz, Single Phase |
| Power Consumption | Approx. 2.0kVA |
| Air Supply | 0.4-0.6MPa Clean Dry Compressed Air |
| Ambient Temperature | 10-35°C |
| Ambient Humidity | 30-80% RH (Non-condensing) |
| PCB Size Range | Max. 460×500mm (L-size) |
| PCB Clearance | 40mm top, 60mm bottom |
| Machine Footprint | 760×1250mm |
| Weight | Approx. 350kg |
What It Is Used For
Packaging and Delivery Information:
- Packaging: Packed in wooden or flight case with built-in shockproof foam to ensure safe transit.
- Machine Weight: Approx. 350kg – requires forklift or hoisting equipment for loading/unloading.
- Shipping Methods: Supports sea, air, and land freight – selected per customer requirements.
- Delivery Lead Time: Typically 7–15 working days (depending on destination and shipping method).
- Included Documents: Packing list, certificate of conformity, operation manual, and installation guide.