XJ-800 Vision Milling Cutter Depaneling Machine
XJ-800 Vision Milling Cutter Depaneling Machine with high-definition vision alignment system, CNC milling operation brings ultra-low depaneling stress without damaging precision components, suitable for mass separation of various delicate PCBA.
- Automatic depaneling for SMT PCB panels.
- Precise cutting for irregular & curved PCBs.
- Low-stress processing to protect SMD components.
- Cutting rigid, FPC and automotive electronic modules.
- Clean depaneling for dust-free workshops.
- Automatic PCB Depanel Equipment Specifications
- Key Features
- Advantages
| Parameter | Details | |
| Model | XJ-800 | XJ-800XL |
| Cutting Range | 330mm*350mm | 450*600mm |
| Cutting Function | Straight line, L-shaped, U-shaped, circular arc, circular | |
| Processing platform | Dual station | |
| Repeat Positioning Accuracy | ±0.01mm | |
| Cutting precision | ±0.05mm | |
| Maximum moving stroke | XY:1000mm/sec Z:600mm/sec | |
| Maximum Moving Stroke | X:800mm/Y:520mm/Z:90mm | X:1100mm/Y:850mm/Z:90mm |
| Spindle speed | MAX:60000rpm adjustable | |
| Tool change method | Manual tool change (optional automatic tool change) | |
| Safety protection | Safety light curtain/safety door protection | |
| Cutting speed | 1-100mm/s adjustable | |
| Operating System | Windows | |
| Program teaching method | CCD image intuitive teaching input | |
| Program backup method | USB3.0 | |
| Control mode | Precision Multi Axis Control System | |
| XYZ axis driving method | AC servo motor drive | |
| Universal milling cutter size | Ф0.8-3.0mm | |
| Power supply | Splitting machine AC 220V 50HZ Vacuum cleaner AC 380V 50HZ | |
| Air source | 0.6MPa,75L/min | |
| (L*W*H) | 1234*1192*1523mm | 1535*1800*1520mm |
| Weight | 576kg | 1182kg |
- CCD Vision PCB Router with a high-speed CCD vision automatic calibration system.
- Suitable for PCBA splitting of fiber boards, aluminum substrates, and copper substrates with stamp holes.
- Automatic calibration and cutting based on Mark points, resolving the issue of material deviation in products from different batches.
- CCD Vision PCB Router with cutting path and image display functions; the actual cutting path corresponds to the PCBA image in real time, providing strong visualization.
- Optional upper or lower dust suction.
- CCD vision for high cutting precision.
- Low-stress milling lowers scrap rate.
- Enclosed dust & ESD design for cleanrooms.
- DXF import, easy programming & adjustment.
- Compatible with irregular, rigid & flexible PCBs.
Why choose this Offline Curve PCB Depaneling Machine?
- CCD vision positioning with ±0.01mm high precision to avoid cutting offset.
- Low-stress milling reduces component damage and board scrap.
- Fully enclosed negative pressure dust removal & ESD design, compliant with cleanroom standards.
- DXF drawing import supported, easy and fast programming.
- 3-axis linkage, suitable for all kinds of irregular, rigid-flex PCBs.
- Stable operation and simple daily maintenance.
How It Works
- The CCD camera captures PCB reference MARK points, the industrial control system calculates board offset and automatically corrects coordinates to achieve precise positioning of ±0.01mm.
- The 3-axis servo drives the spindle to mill along board connecting tabs at low speed, low-stress cutting prevents component cracking and board deformation.
- The enclosed chamber with negative pressure device absorbs cutting dust in real time, and the whole machine ESD structure avoids static damage to circuit boards to realize automatic PCB depaneling.
Application Process
- Power-on self-check: Turn on power and air supply; Low Stress PCB Separator self-inspects spindle, CCD vision, servo and dust collection system.
- Program input: Import PCB drawings or teach with sample boards, simulate and verify cutting paths.
- Board loading: Place PCB panel into fixture for automatic clamping.
- Vision positioning: CCD captures board MARK points to automatically compensate placement offset.
- Milling depaneling: 3-axis linkage drives spindle to cut along tabs with synchronous dust suction.
- Unloading: Fixture releases after processing, take finished boards and reload new panels for cyclic production.
- Shutdown maintenance: Clean cutters, filter elements and worktable after production, cut off air and power supply.
Requirements
Environmental Conditions
- Ambient temperature 18–28℃, humidity 40%–70%, no condensation or corrosive gas.
- Dust-free workshop, keep away from high-vibration equipment like punchers and air compressors.
- Flat floor with load capacity ≥1.5 tons, reserve ≥600mm maintenance space around the Low Stress PCB Separator.
- Complete ESD grounding for workshop, grounding resistance less than 4Ω.
Power & Air Supply Requirements
- 220V single-phase power, total power ≥4.2KW, voltage fluctuation within ±10%, independent ground wire.
- Clean and dry compressed air, air pressure 0.5–0.7MPa, air pipe inner diameter ≥8mm.
- Equipped with negative pressure dust collector; clean filter elements regularly to maintain suction.
Workpiece Processing Requirements
- Applicable PCB thickness 0.4–3.0mm, compatible with rigid PCB, FPC and rigid-flex boards.
- Height of components on board ≤35mm to avoid cutter collision.
- PCB tab width ≥0.3mm, board warpage less than 0.5mm.
- No severe oxidation or large-area damage on board surface.
Operator Operation Requirements
- Operators must receive professional training to master teaching programming and daily maintenance.
- Wear anti-static wristbands during operation; metal ornaments are forbidden.
- Inspect vision system, spindle, guide rails and dust system daily; replace milling cutters regularly.
What It Is Used For
XJ-800 Vision Milling Cutter Depaneling Machine is equipped with CCD vision positioning system, mainly applied for singulation of tab-routed PCB panels in SMT production lines. The machine realizes high-precision, low-stress depaneling for irregular PCBs, FR4 boards and aluminum base substrates.
With automatic edge-tracking milling processing, it effectively avoids defects such as board cracks and component damage caused by manual breaking and V-CUT separation. As an offline curve PCB routing equipment, it stably completes PCBA singulation processes. Widely used in the processing of automotive electronics, medical electronics and industrial control circuit boards, it is essential post-process depaneling equipment for high-precision PCBA.
Conclusion
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.