XJ-Z600 Inline Vision Multi-Function Depaneling Machine (Milling Cutter + Saw Blade)
XJ-Z600 Inline Vision Multi-Function Depaneling Machine (Milling Cutter + Saw Blade) can be seamlessly connected to full SMT production lines and equipped with high-definition vision alignment system. This single machine supports both precision milling and high-speed saw cutting, suitable for continuous automatic depaneling of various PCBA with low cutting stress to avoid damage to precision components.
- Milling cutter cuts irregular tab PCBs with low stress to protect precise components.
- High-speed saw blade cuts V-CUT boards for mass production.
- Connect inline with SMT lines for fully automatic continuous depaneling.
- Vision positioning ensures high precision and reduces board & component damage.
- Built-in dust system removes cutting dust for cleanroom use.
- XJ-Z600 Inline Vision Multi-Function Depaneling Machine (Milling Cutter + Saw Blade) Specifications
- Key Features
- Advantages
| Parameter | Details | |
| Cutting Range | 320*300mm | 400*350mm |
| Feeding method | Rail conveying | |
| Discharge Method | Belt Conveyor or Jig Discharge | |
| Transfer Method | Vacuum nozzle suction transfer | |
| Flow Direction | Left to Right or Right to Left | |
| Cutting Function | Straight line, L-shaped, U-shaped, circular arc, circle | |
| Processing platform | Single station | Double-head Dual-station |
| Repeat Positioning Accuracy | ±0.01mm | |
| Cutting Precision | ±0.05mm | |
| Maximum moving speed | XY:1000m/sec Z:600m/sec | |
| Maximum moving stroke | X:750mm/Y:450mm/Z:50mm | X:1200mm/Y:650mm/Z:50mm |
| Spindle speed | Milling cutter max speed 60000rpm adjustable; saw blade max speed 8000rpm adjustable | |
| Tool change method | Milling cutter MAX: 60000zpm adjustableSaw blade MAX: 8000rpm adjustable | Automatic tool change |
| Cutting speed | 1-100mm/s adjustable | |
| Operating System | windows | |
| Program teaching method | CCD image intuitive teaching input | |
| Program backup method | USB3.0 | |
| Control mode | Precision Multi Axis Control System | |
| XYZ axis driving method | AC servo motor drive | |
| Universal saw blade size | Ф0.8-3.0mm | |
| Universal milling cutter size | Outer diameter 80*inner hole 35 * tooth effect 60T * thickness 0.8*Blade 0.3mm | |
| Workbench mode | rotate | |
| Power supply | AC 380V 50HZ | |
| Air source | 0.6-0.7MPa,75L/min | |
| (L*W*H) | 1550*1350*1700mm | 2420*1300*1700 mm |
| Weight | 1060kg | 2000KG |
- Enables unmanned production and is suitable for cutting PCBA boards with different connection methods, such as stamp hole connection, V-CUT connection, and hybrid connection.
- It also achieves excellent cutting results for aluminum substrates and copper substrates.
- The XJ-Z600 Inline Vision Depaneling MachineZ is equipped with dual spindles, featuring flexible switching, arbitrary setting, and automatic switching; it can be used independently or simultaneously.
- High-power dust suction system.
- Automatic calibration and cutting based on Mark points, solving the problem of material clamping deviation in products from different batches.
- Powerful industrial PC control, with functions including storage sharing, storage protection, and storage expansion.
- Equipped with cutting path and image display functions; the actual cutting path corresponds to the PCB image in real time,
providing strong visualization.
- Dual cutting modes: milling cutter & saw blade for various PCBs.
- Inline connection with SMT lines for full-automatic continuous production.
- Vision positioning ensures high precision and low cutting stress.
- Built-in dust collector compliant with cleanroom requirements.
- Fully automatic operation saves labor and boosts output.
- Stable performance, perfectly suited for mass inline production.
Why choose this product?
- Dual cutting structure with milling cutter and saw blade, compatible with V-CUT boards and irregular tab panels for wide application.
- Integrated inline design, directly dockable with SMT production lines for non-stop fully automatic mass production.
- Real-time vision calibration delivers low-stress cutting, greatly reducing PCB edge cracking and component damage.
- The XJ-Z600 Inline PCB Depaneling Machine is equipped with high-efficiency negative-pressure dust collector to remove processing debris and meet cleanroom standards.
- Full automatic operation cuts manual intervention, lowering labor costs and boosting production capacity.
- Stable and durable operation suitable for continuous mass production, simple and convenient maintenance.
How It Works
- Inline Conveying Principle: Docked with SMT production lines to automatically feed and discharge PCBs for continuous processing.
- Vision Positioning Principle: The camera captures PCB fiducial marks and calibrates coordinates in real time to guarantee cutting accuracy.
- Milling Routing Principle: The spindle drives the milling cutter to rotate at high speed, routing irregular and tab panels with low separation stress.
- Saw Cutting Principle: High-speed saw blades split linear panels along V-CUT tracks with high processing efficiency.
- Dust Purification Principle: Negative-pressure dust extractor absorbs cutting debris synchronously to maintain a clean workshop environment.
- Linked Control Principle: The industrial control system links the conveyor line and cutting spindle to realize full automatic unmanned operation.
Application Process
- Dock with front and rear SMT assembly lines, import cutting programs and calibrate vision fiducials.
- The production line automatically transports PCB panels to the XJ-Z600 Inline PCB Depaneling Machine fixture for positioning.
- Switch to milling cutter or saw blade mode according to board types.
- The vision camera identifies PCB reference marks and automatically adjusts cutting coordinates.
- The spindle cutter separates panels automatically, and the dust collector absorbs debris in real time.
- After depaneling, finished boards are conveyed to the next process automatically for continuous cyclic production.
Requirements
- Install the XJ-Z600 Vision Guided PCB Separator on flat solid ground and keep the XJ-Z600 Vision Guided PCB Separator horizontal.
- Equip stable 220V power supply and standard industrial air source.
- Dust-free and ventilated workshop, ambient temperature 0–40℃ with proper humidity.
- Reserve space for front and rear production line docking and dust collector placement.
- Operators shall receive professional training and wear protective gear during operation.
- The incoming PCBs shall be free from severe deformation, missing parts and damage.
What It Is Used For
XJ-Z600 Inline Vision Multi-Function Depaneling Machine (Milling Cutter + Saw Blade) connects to full SMT production lines to automatically separate mass PCB panels. The milling cutter processes irregular tab panels while the saw blade rapidly cuts V-CUT boards. Vision positioning realizes low-stress cutting to prevent component damage, and the machine collects cutting dust simultaneously. It supports unmanned continuous depaneling and is widely used in mass production of electronic products.
Conclusion
The XJ-Z600 Inline Vision Multi-Function Depaneling Machine is equipped with dual cutting structures of milling cutter and saw blade, processing irregular tab panels and V-CUT PCBs. It can connect to SMT production lines for fully automatic continuous depaneling. Fitted with vision positioning and dust removal system, it delivers high cutting precision and low stress to protect PCB components, greatly saving labor and ideal for mass production of standard electronic boards.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
Send Your Inquiry