XJPP-5A Floor-standing Double Head Multi-station Pulse Soldering Machine
Heavy-duty floor-standing frame equipped with dual welding heads and multi-station cyclic operation. Adopting instant pulse hot bar soldering with small heat-affected zone, it delivers uniform and stable welding with high production efficiency, suitable for mass automatic precision bonding of FPC, flexible cables and PCB.
- Pulse thermal pressure welding for PCB and FPC flexible circuits.
- Welding of mobile phone cables, camera modules and display FPC.
- Precision spot welding for battery tabs and wire terminals.
- Precision thermal crimping of sensors and lens assemblies.
- Mass welding of small new energy electronic components.
- Multi-station simultaneous operation for high-volume production lines.
- Floor-standing Pulse Soldering Machine Specifications
- Key Features
- Advantages
| Parameter | Details |
| Positioning Fixture | 6sets |
| Working Area | 250*300MM |
| Operating Voltage | 220VAC4.5KW |
| Working Air Pressure | 0.5-0.7MPA |
| Machine Weight | 220 KG |
| L*W*H | 800*800*1450mm |
- The heating rate is adjustable to suit different products.
- Welding heads made of special materials ensure even pressure on products.
- Equipped with a vacuum function, making alignment adjustment easier.
- Temperature is controlled numerically, ensuring clarity and precision. Floor-standing Pulse Soldering Machine features touchscreen operation, a Chinese-English display interface, and PLC control for simple operation.
- Equipped with a digital pressure gauge that allows presetting of pressure ranges. It adopts SMC precision guide rail cylinders, providing high pressing accuracy and enabling welding of products with a pad spacing of 0.5mm.
- With dual-head and dual-station operation, the two stations run independently-multiple products can be placed for welding at one time. They do not interfere with each other, which improves production capacity and ensures fast speed.
- Suitable for various high-density TAB and TCP crimping, as well as FPC, FFC, TFT and PCB solder crimping.
- Floor-standing dual-head & multi-station design doubles productivity.
- Instant pulse heating, tiny temperature difference and uniform solder joints.
- Independent temperature control, separate parameter setting for two heads.
- Cyclic multi-station operation shortens loading/unloading waiting time.
- Precise adjustable pressure, no damage to ultra-thin FPC boards.
- Stable frame, no position shift during long continuous operation.
Why choose this Dual Head Pulse Hot Bar Soldering Machine?
- Cyclic dual-head multi-station operation greatly boosts productivity compared with single-head models, suitable for mass assembly lines.
- Independent temperature and pressure control for two soldering heads allows simultaneous processing of two types of workpieces, realizing multi-purpose with one machine.
- Instant pulse heating creates tiny heat-affected zones to avoid burns on FPC, plastic and precision modules.
- Stable floor-standing frame ensures no position shift during long continuous running, consistent welding quality and higher yield rate.
- Precisely adjustable pressure, temperature and time parameters meet high-precision welding requirements for camera modules, display screens, battery terminals, etc.
- Simple daily maintenance, widely compatible soldering heads and solder tape consumables reduce long-term factory operating costs.
How It Works
- Pulse heating principle: High current passes through soldering heads instantly to generate high temperature rapidly.
- Constant temperature pressing mechanism: Cylinders provide precise pressure for thermal bonding of workpieces.
- Quick cooling shaping: Power cuts off immediately after welding for fast solidification of solder joints.
- Dual independent temperature control: Temperature and time of two heads can be adjusted separately without mutual interference.
- Multi-station cyclic coordination: Alternate loading and unloading enables parallel heating and material taking to raise efficiency.
- Low-temperature protection advantage: Instant heating with short overall heating time avoids burning FPC and plastic parts.
Application Process
- FPC Hot Bar Welder debugging: Set temperature, pressure and welding time parameters for dual heads.
- Workpiece loading: Fix FPC/modules on station fixtures.
- Start operation: Alternate cycle of two stations, soldering heads descend for positioning.
- Pulse thermal pressing: Instant heating for fusion with constant pressure holding.
- Cooling separation: Heads lift after cooling to solidify solder joints.
- Unloading inspection: Take out finished products and check conduction & welding appearance.
Requirements
- Power supply: Stable 220V AC power with reliable Pulse Heat Press Machine grounding.
- Air source: Clean dry compressed air, air pressure 0.4–0.7MPa.
- Environment: Dust-free workshop, temperature 18–28℃, humidity 40%–70%.
- Placement: Flat load-bearing floor, far from vibration, dust and corrosive gas.
- Consumables: Special thermal pressing heads and high-temperature solder tape matching the model.
- Operators: Familiar with operating procedures and wear anti-static work clothes.
What It Is Used For
This Dual Head Pulse Hot Bar Soldering Machine is mainly used for pulse thermal pressure welding of various precision electronic components. It realizes precise thermal crimping of FPC cables, display modules, camera assemblies, battery terminals, sensors and other workpieces through instant pulse heating, so as to achieve reliable conduction between terminals and circuits, and meet the mass high-precision assembly production demands of the electronics industry.
Conclusion
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.