XJPP-500CD Vision Inspection Pulse Hot Bar Soldering Machine
XJPP-500CD Vision Inspection Pulse Hot Bar Soldering Machine is with high-definition CCD vision positioning and solder joint inspection system for automatic precise alignment. Adopts instant pulse hot bar soldering with real-time post-welding defect detection, minimal heat-affected zone and high yield rate, suitable for high-precision bonding of FPC and flexible cables.
- Pulse hot bar welding & synchronous vision inspection for FPC and PCB.
- Precision welding and quality inspection of display & camera cables.
- Welding inspection for lithium battery tabs and wire terminals.
- High-precision processing of consumer and wearable electronic parts.
- Real-time identification of offset, cold solder and other defects after welding.
- Integrated inline welding & inspection to reduce recheck procedures.
- CCD Vision Positioning Pulse Hot Bar Welder Specifications
- Key Features
- Advantages
| Parameter | Details |
| power | 1000-4000w (conventional 2500W) |
| Working air | 0.5-0.8MPa |
| Temperature setting | Room temperature -600℃ (no-loadaccuracy±2℃) |
| Time Settings | 0-99S |
| Temperature compensation setting | 0-9℃ |
| Delay displacement setting | 0-99S |
| Automatically store data | 10 groups |
| Temperature difference alarm | Support |
| Temperaturedetection function | Support |
| Three setsof automatic counters | 999999999 |
| Automatic welding headcleaning reminder | Support |
| I/O intertace | RS232 intertace, MODBUScommunication protocol, dockingwith automatic machines, MES system |
| The type of Temperaturesensing wire is optional | E/K optional, compatible withimported machines |
| One-Key Switch forAutomatic Mode | Support |
| Overall dimensions | Length 710*Width 660*Height1365mm |
| Weight | 220KG |
- The heating rate is adjustable to suit different products; Special material welding jointsensure uniform pressure on products; Equipped with a vacuum function for easier alignment adjustment.
- Digital temperature control ensures clarity and precision, with touchscreen operation,a Chinese-English display interface, and PLC control for simple operation.
- Equipped with a digital pressure gauge, it allows preset pressure ranges and features high pressing precision, capable of welding products with a pad pitch of 0.5mm.
- The CCD Vision Positioning Pulse Hot Bar Welder is equipped with high-definition visual CCD alignment inspection, featuring pre-welding and post-welding detection to prevent defective products and ensure flawless product welding.
- Suitable for various high-density TAB, TCP crimping, as well as FPC, FFC,JFT and PCB soldering crimping.
- Built-in vision positioning & inspection for precise alignment and real-time detection of cold solder and offset defects.
- Integrated welding and inspection saves separate QC station and production line space.
- Instant pulse heating minimizes thermal damage to FPC and plastic parts.
- Automatic good/defective judgment reduces human misjudgment.
- Data storage and traceability for convenient quality control.
- Suitable for mass production of high-precision precision electronics.
Why choose this product?
- Integrates dual functions of vision positioning and post-welding inspection, featuring high welding alignment accuracy and automatic detection of defects such as cold solder, offset and missing solder.
- Integrated welding and quality inspection eliminates independent QC stations, saving workshop space and manual inspection costs.
- Instant pulse heating technology creates a small heat-affected zone to reduce rejects of burnt and deformed FPC and plastic workpieces.
- Pulse Hot Bar Bonding Machine with Vision Alignment vision automatically judges good and defective products, avoiding missed detection and misjudgment caused by manual visual inspection and stabilizing product quality.
- Welding parameters and inspection images are recorded throughout the process with storable traceable data to meet factory quality control and customer audit requirements.
- Widely applicable to mass production of high-precision products including display cables, lithium battery tabs and wearable electronics with strong versatility.
- Automatic closed-loop operation cuts intermediate transfer procedures and improves the overall efficiency of the production line.
How It Works
- Vision imaging positioning principle: Industrial camera captures workpiece images; the system calculates deviation by comparing with standard templates and automatically adjusts the hot bar position to achieve high-precision alignment.
- Pulse heating fusion principle: Short-time high current heats the hot bar instantly, then power cuts off for rapid cooling. Narrow heat-affected zone protects plastic substrates of FPC.
- Pneumatic closed-loop constant pressure principle: Cylinder cooperates with pressure sensor to stabilize pressure in real time, ensuring tight bonding of solder tape, terminals and circuits.
- Post-welding vision inspection principle: Secondary shooting of welding area; algorithm identifies appearance defects such as offset, cold solder, missing solder and indentation damage.
- Data storage traceability principle: Synchronously store welding parameters, images and pass/fail judgment results for quality review and traceability.
- Integrated linkage control principle: Vision positioning, pulse hot pressing, vision inspection and automatic sorting are linked to realize full automatic operation.
Application Process
- Vision calibration: Import product templates in advance to complete camera coordinate calibration and inspection parameter setting
- Workpiece loading: Place workpieces such as FPC and display cables onto fixture for positioning.
- Automatic vision alignment: Camera captures workpiece datum and drives hot bar to adjust position accurately.
- Pulse hot bar fusion: Hot bar heats instantly and fuses solder tape under constant pressure for electrical conduction.
- Post-weld vision inspection: Secondary imaging by camera to automatically detect defects including offset, cold solder and missing solder.
- Sorting & unloading: Vision Guided FPC Hot Bar Soldering Equipment separates qualified and defective products for separate output, and stores welding & inspection data synchronously.
Requirements
- Power supply: Stable 220V AC power with reliable Vision Guided FPC Hot Bar Soldering Equipment grounding
- Air source: Clean and dry compressed air, operating air pressure 0.4–0.7MPa.
- Workshop environment: Anti-static dust-free workshop, temperature 18–28℃, humidity 40%–70%; avoid strong light direct irradiation on vision lens.
- Installation site: Flat load-bearing tabletop, reserved space for vision calibration and workpiece handling, keep away from vibration and corrosive gas.
- Supporting consumables: Special hot bar tips and high-temperature solder tape; regularly clean lenses to prevent dust accumulation.
- Operators: Wear anti-static work clothes, master vision program debugging, welding parameter setting and daily equipment maintenance.
What It Is Used For
This High Precision Automatic Vision Alignment Hot Bar Machine integrates vision positioning and vision inspection functions. It is used for pulse hot bar welding of FPC cables, display modules, lithium battery tabs and wearable electronic components. It realizes automatic precise alignment during welding and real-time detection of defects such as offset, cold solder and missing solder after welding, automatically distinguishing qualified and defective products. It achieves integrated processing of welding and quality inspection, suitable for automatic mass production of high-precision electronic products, and facilitates production data traceability and quality control.
Conclusion
Pulse Heating Precision Soldering Machine integrates vision positioning and post-welding inspection functions. It performs pulse hot bar welding for precision workpieces such as FPC, display cables and lithium battery tabs, while capturing welding defects like offset and cold solder joints in real time. Adopting pulse heating technology, the machine delivers a small heat-affected zone to effectively protect plastic substrates of flexible circuits. Equipped with automatic vision sorting of qualified and defective products, it eliminates separate QC stations to save workshop space and labor costs. Welding data can be stored for traceability, making it ideal for integrated mass production of high-precision products including consumer electronics and wearable devices.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
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