XD-AL Series Heavy-duty Extra Wide Mesh Belt Reflow Oven
XD-AL Series heavy-duty extra wide mesh belt reflow oven features strong load capacity and balanced temperature zones for mass soldering of large thick PCBs.
- Complete SMT reflow soldering of wide-format PCB boards.
- Mass soldering for automotive electronics and new energy large modules.
- High-temperature fusion and curing of precision components such as BGA and QFP.
- The XD-AL Series Heavy-load Extra-wide Mesh Belt Reflow Oven is suitable for continuous non-stop production of thick and heavy circuit boards.
- Carry out standard reflow processes for lead-free and lead solder paste.
- XD-AL Series Heavy-duty Extra Wide Mesh Belt Reflow Oven Specifications
- Key Features
- Advantages
| Parameter | Details | ||
| Model | XD-AL8820 | XD-AL1020 | XD-AL1220 |
| Dimensions | 5000×(Mesh Belt Width+800)×1500 | 5000×(Mesh Belt Width+800)×1500 | 5000×(Mesh Belt Width+800)×1500 |
| gross weight | 1800KG | 2000KG | 2500KG |
| Number of heating zones | Top8/Bot8 | Top10/Bot10 | Top12/Bot12 |
| Heating zone length | 2900mm | 3680mm | 4400mm |
| heating method | Small circulation heating | ||
| Number of cooling zones | 2 | ||
| Cooling zone length | 1100MM | ||
| cooling method | Air Cooling | ||
| Machine color | Computer White | ||
| Air volume requirements | 10M3/minx2(thoroughfare) | ||
| Hearth open | Electric screw | ||
| Shipping Part Parameters | |||
| mode of transport | mesh belt | ||
| Transport belt width | 800MM 1000MM 1200MM 1500MM | ||
| Transport connection height | 900±20MM | ||
| transport speed | 300-2000mm/min | ||
| Shipping direction | Left to right (optional;right to left) | ||
| control section parameters | |||
| PCB three-point temperature difference | ±1.5℃ | ||
| Temperature Control Accuracy | ±1℃ | ||
| Adjacent temperature difference | The heating zone is around 50 degrees, and the heating and welding zones are around 100 degrees | ||
| Temperature control range | room temperature~350℃ | ||
| temperature control method | closed loop control+SSR | ||
| power supply | 3-phase 5-wire system | ||
| total power | 60KW+8KW | 70KW+16KW | 90KW+20KW |
| Normal working power consumption | settable | settable | settable |
| starting power | 23KW34KW | 29KW/43KW | 37KW/55KW |
| Abnormal alam | Temperature alarm (ultra-high and ultra-low temperature after constant temperature) | ||
- Ultra-wide mesh belt made of special material, heavy load, wear-resistant, no deformation.
- Efficient rosin recovery system perfectly solves the problem of dripping rosin.
- The air transport structure of four turbocharged air outlets ensures uniform temperature.
- Quick-plug heating wire design greatly shortens maintenance time.
- Large torque, long stroke double electric screw to lift and open the furnace to ensure sufficient maintenance space.
- 5.Windows 7 system, Chinese and English interface can be switched freely online, PLC+ module temperature control.
- The welding area can be set as double welding area and three welding area to meet different solder paste temperature requirements.
- Each temperature zone is equipped with an independent temperature sensing sensor to monitor and compensate the temperature balance of each temperature zone in real time.
- Online UPS conversion, automatic delay switch system.
- The whole machine is equipped with leakage protection and fuses of various parts to ensure the safety of operators and machines.
- Heavy-load mesh belt structure supports thick heavy PCBs without deformation.
- Extra-wide chamber allows multi-row boards processing for higher throughput.
- Independent zone temperature control creates uniform thermal field and improves soldering yield.
- Thick insulated oven body retains heat efficiently to cut energy consumption during long-run production.
- Powerful hot air circulation ensures equal heating for all components to avoid cold solder joints.
- Robust industrial frame delivers long service life, low failure rate and easy maintenance.
- Compatible with leaded & lead-free processes for automotive electronics and new energy PCB manufacturing.
Why choose this product?
- Widened heavy-duty mesh belt avoids deformation for long-term production of automotive & new energy thick PCBs.
- Wide chamber enables simultaneous soldering to raise output and cut unit cost.
- Zoned closed-loop temperature control ensures even heat and fewer defects for precision chips.
- Thick insulation retains heat to save power during continuous operation.
- Integrated sturdy frame has low failure rate and maintenance cost.
- The XD-AL industrial heavy-duty reflow oven supports both leaded and lead-free processes, suitable for multiple production lines of energy storage and vehicle electronic control products.
How It Works
- The mesh belt conveyor transports PCBs into the furnace at constant speed.
- Independent heating zones perform preheating, soaking, reflow and cooling sequentially.
- Hot air circulation delivers even temperature inside the chamber.
- Solder paste melts under heat to bond components firmly to PCB pads.
- The cooling section solidifies solder joints rapidly to form stable soldering joints.
- Insulation prevents heat loss for energy-saving constant-temperature operation.
Application Process
- Board loading: Thick PCBs are placed on the heavy-duty mesh belt and fed into the furnace at constant speed.
- Preheating zone: Gradual heating removes moisture to avoid component thermal cracking.
- Soaking zone: Equalize PCB temperature to achieve uniform heating for all parts.
- Reflow zone: High temperature melts solder paste for metallurgical bonding between components and pads.
- Cooling zone: Forced air cooling solidifies solder joints quickly to form reliable connections.
- Unloading: The soldered PCBs exit the XD-AL large-format PCB reflow oven and proceed to the next process.
Requirements
- Perform SMT reflow soldering for large-sized and thick PCBs.
- Mass reflow soldering for automotive electronic control and new energy storage circuit boards.
- Solder precision components like BGA and QFP with leaded or lead-free solder paste.
- Simultaneously solder wide multi-up PCBs to boost production line capacity.
- Provide stable thermal reflow process to improve solder joint quality and reduce cold solder & dry joints.
SMT PRODUCTION LINE
What It Is Used For
- Connect stable three-phase industrial power supply with voltage fluctuation within ±5%.
- Equip dry & clean compressed air supply for cylinders and hot air system.
- Well-ventilated workshop, ambient temperature 18℃~28℃, keep away from dust and corrosive gas.
- Flat load-bearing ground to keep the oven horizontal and prevent mesh belt deviation.
- Reserve maintenance space around the XD-AL large-size PCB reflow oven for daily maintenance and inspection.
- The XD-AL large-size PCB reflow oven shall be equipped with a matched cooling exhaust system to timely discharge waste heat inside the furnace.
- Operators wear anti-static gear complying with SMT cleanroom standards.
Conclusion
The XD-AL mesh-belt reflow oven adopts thickened load-bearing mesh belts and an expanded furnace chamber structure. Independent zoned temperature control guarantees a uniform thermal field, making it ideal for continuous mass production of thick PCBs and large-format circuit boards used in new energy and automotive electronics industries.
Boasting outstanding thermal insulation and low energy consumption, the XD-AL mesh-belt reflow oven achieves reliable soldering for BGAs and precision packaged components. Constructed with a rugged frame for long service life and low maintenance costs, it balances production capacity, soldering quality and long-term operational stability.
Will the mesh belt deform under long-term load-bearing use?
- Adopts thickened heavy-duty mesh belt with strong tensile resistance, resisting sagging and deviation during long-term transportation of heavy boards.
Is the energy consumption high?
- Multi-layer thick insulated furnace body reduces heat loss and achieves remarkable energy saving during continuous mass production.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
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