XD-880S Tin Dross Reducing Machine
XD-880S Tin Dross Reducing Machine features high tin recovery rate, quickly extracts pure tin to cut solder cost, easy to operate and maintain.
- Recycle tin dross from wave soldering and regenerate usable tin.
- Lower consumption of tin bars and cut material cost.
- Purify molten tin in solder pot to improve soldering quality.
- Reduce solid waste of tin dross for energy conservation & emission reduction.
- The XD-880S tin dross reducing machine is applicable to tin dross treatment of SMT and DIP through-hole assembly lines.
- XD-880S Tin Dross Reducing Machine Specifications
- Key Features
- Advantages
| Parameter | Details |
| Model | XD-880S |
| Dimensions | L800×W450×H1100(mm) |
| Machine weight | 60kg |
| Preheating time | About 40 minutes |
| Heating mode | Extemal heating pipe |
| Solder machine power | 6kw |
| Tin slag capacity | 30kg |
| Warming time | 40 minutes |
- High tin recovery rate, greatly saving the cost of tin materials.
- Low overall power consumption, energy-saving operation and low maintenance cost.
- Fully automatic operation, no full-time operator required.
- Compact structure with small footprint, easy to place beside wave soldering stations.
- Purified molten tin improves soldering yield.
- Sealed operation free of smoke and dust, clean and eco-friendly for workshops.
- Recycle solder dross with high tin recovery rate, greatly reducing solder cost.
- Fully automatic operation without full-time operators to save labor cost.
- Compact size for flexible placement, matching layout of SMT workshops.
- Low power consumption cuts electricity expenses for long-term operation.
- Safe & simple operation; sealed working design prevents tin fume pollution.
Why choose this product?
- Pain point: Discarding tin dross leads to severe tin loss and high material cost.
Solution: High recovery rate realizes recycled tin reuse and greatly reduces tin purchasing cost. - Pain point: Traditional machines consume excessive power and require manual feeding.
Solution: Low-power fully automatic operation needs no on-duty worker, saving labor and electricity cost. - Pain point: Impurities in dross contaminate molten tin, causing cold solder joints & low yield.
Solution: High-purity refined tin optimizes wave soldering quality and reduces defective products. - Pain point: Conventional recycling machines are bulky and hard to install in narrow workshops.
Solution: Compact layout can be installed next to wave soldering machines without occupying production space. - Pain point: Dross treatment generates dust, polluting workshop and failing environmental inspection.
Solution: Fully enclosed melting design produces no smoke or dust, compliant with environmental standards. - Pain point: Conventional XD-880S tin recycling machines on the market are prone to malfunction, with spare parts hard to source, resulting in production downtime during maintenance.
Solution: Stable mechanical structure with universal spare parts for easy maintenance, preventing production halt losses.
How It Works
- Collect oxidized tin dross generated by wave soldering and feed it into a sealed melting chamber.
- Heat the tin dross at constant temperature and add reducing agent to separate oxidized impurities from pure tin.
- Layer materials by specific gravity; pure molten tin sinks while floating impurities separate out.
- Discharge purified tin liquid back to the solder pot for recycling, and discharge waste residues separately.
- Fully sealed thermal insulation prevents re-oxidation of tin and guarantees recycling purity.
Application Process
- Collect tin dross generated during wave soldering operation and feed it into the feed inlet of XD-880S automatic tin dross separator.
- The XD-880S automatic tin dross separator melts tin dross via sealed heating and automatically adds reducing agents to trigger reduction reactions.
- Layer substances by density: pure tin sinks and oxidized waste slag floats upward.
- Purified molten tin flows out automatically and is conveyed back to the wave solder pot for reuse.
- Separated waste residues are discharged and collected regularly to finish the whole recycling process.
Unique Selling Points of XD-880S Tin Recycling Device for SMT Factories
USP1 Ultra-high tin recovery rate to cut material costs directly
- Tin recovery efficiency exceeds 90%. Recovered pure tin flows back to solder pots, lowering tin bar purchasing frequency for fast investment payback.
USP2 Fully automatic sealed design saves labor and meets environmental standards
- Automatic smelting without manual attendance; sealed chamber prevents smoke emission, saving labor cost while satisfying factory environmental regulations.
USP3 Compact footprint for narrow DIP production lines
- Mini body can be installed closely beside wave soldering machines without occupying production space, compatible with new and old workshops.
USP4 Low-power constant temperature system lowers long-term electricity expense
- Intelligent constant temperature control avoids unnecessary power consumption, achieving over 35% monthly energy saving compared with traditional dross recovery equipment.
USP5 Universal spare parts avoid production shutdown during maintenance
- Its spare parts are universally available on the market. Featuring a sturdy structure with low failure rates and short maintenance time, this XD-880S tin recycling unit for SMT factories prevents wave soldering line shutdowns caused by equipment maintenance.
Requirements
- Power Supply: Operates normally with single-phase 220V industrial mains electricity.
- Placement Environment: Install in a ventilated area next to the wave soldering machine, keep the environment dry and dust-free.
- Matching Requirement: Position close to the wave solder pot with reserved space for tin return pipeline installation.
- Ambient Temperature: Workshop temperature kept between 10℃ and 45℃, avoid direct high-temperature sunlight exposure.
- Operation Condition: Only ordinary workers are required to clean waste residues regularly, no professional technicians on duty needed.
- Environmental Support: A simple exhaust channel is enough to meet waste gas emission standards.
SMT PRODUCTION LINE
What It Is Used For
- Recycle tin dross generated from wave soldering production and extract pure molten tin for reproduction.
- Cut the purchase quantity of tin bars and reduce tin material cost in SMT and DIP workshops.
- Remove oxide impurities inside tin dross and return clean tin liquid to improve wave soldering quality.
- Reduce the discharge of tin dross waste to realize energy saving and emission reduction and pass environmental inspections smoothly.
- Automate tin dross recycling to eliminate manual dross disposal procedures and save labor costs.
- Realize cyclic reuse of tin materials to ease cost pressure caused by fluctuating tin raw material prices.
Conclusion
The XD-880S tin consumption reduction equipment specializes in fully automatic sealed regeneration and recycling of tin dross. Adopting the high-density stratification reduction principle, it achieves a tin recovery rate of over 90%.
Equipped with a low-power constant temperature control system, it recycles tin dross from wave soldering for cyclic reuse of tin materials to cut expenses on tin bar procurement, while purifying molten tin in solder pots and enhancing solder joint quality.
Compact in structure, the XD-880S tin consumption reducer can be retrofitted onto both new and existing DIP through-hole production lines. It adopts universal spare parts for easy maintenance and stable operation with minimal downtime, realizing three major values: cost saving, quality improvement and environmental protection.
Project Cases: A mobile motherboard DIP factory in Delhi, India installed 12 units of XD-880S in batches, slashing monthly tin raw material costs by 28%. A home appliance assembly workshop in Malaysia, Southeast Asia deployed 6 sets to completely resolve the problems of scattered tin dross accumulation and failing environmental spot checks.
A consumer electronics manufacturing plant in Mexico linked the XD-880S tin-saving equipment with wave soldering machines for inline operation, reducing the annual soldering defect rate caused by impurities in molten tin by 21%.
Featuring fast investment payback and reliable durability, this device has become a mainstream optional unit for tin dross treatment on overseas DIP production lines.
- The tin recovery rate can reach over 90% under normal working conditions. Most usable tin inside dross can be extracted and reused to avoid tin waste.
Can ordinary workers operate the XD-880S without professional technicians?
- The machine runs fully automatically without full-time operators. Regular waste residue cleaning by common workshop staff is enough, easy to operate.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.