MIRTEC MV-6 Alpha 3D AOI Series Inspection Machine
MIRTEC MV-6 Alpha 3D AOI inline optical inspection machine adopts 3D/2D Moiré projection hybrid inspection technology. It detects PCB component and solder joint defects with high precision for quality control on SMT lines of precision electronic products.
- Inline inspection of assembly and soldering quality for SMT PCBA.
- Detect planar and volumetric defects such as insufficient solder, excess solder, offset, tombstoning and cold joints.
- High-precision inspection for BGA, QFN and miniature components.
- Block defective PCBs to prevent defects from flowing to subsequent processes.
- Collect inspection data for quality traceability and process improvement.
- MIRTEC MV-6 Alpha 3D AOI Series Inspection Machine Specifications
- Key Features
- Advantages
| Model | MV-6 Alpha | ||
| PCB Size Range | |||
| Single Lane | Standard | 50×50-510×510 mm | |
| Flipper | 140×50-510×510 mm | ||
| Dual Lane | 1-Stage Conveyor | 50×50-510×590 mm[Single]/50×50-510×300 mm[Dual] | |
| 3-Stage Conveyor | 50×50-330×280 mm[Dual] | ||
| OMNI-VISION 3D /2D Inspection Technology | |||
| 30 Inspection Technology | Digital 12 Projection Moire Technology | ||
| Height Accuracy | On a CalibrationJig | ±3 um | |
| 3D/ 2D Maximum Inspection Speed | |||
| 12 Megapixel Camera | 10μm | 1,761mm2/ Sec | |
| 15μm | 3,935 mm2/Sec | ||
| 20 Maximum Inspection Speed | |||
| 12 Megapixel Camera | 10μm | 4,493 mm2/ Sec | |
| 15μm | 9,762 mm2/Sec | ||
| System Specification | |||
| Lighting System | 8-Phase Coaxial Color Lighting System | ||
| Multi-Vision System [Side Camera] | Option | 18/10 Megapixel Color Camera [4ea] | |
| Software | Standard | Built-in SPC, Built-in Repair | |
| Option | TRMS, RRS, IRS, OLTT, RDS, Remote SPC, ePM-Al2/Siemens Valor | ||
| PCB Clearance | Top | 45 mm | |
| Bottom | 50 mm | ||
| PCB Thickness | Standard | 0.5mm -5 mm | |
| Flipper | 0.8 mm -3 mm | ||
| Maximum PCB Weight | Standard | 4kg | |
| Flipper | 2kg | ||
| Minimum Measurement Size | 10μm | 03015 Chip [mm]/ 0.3 Pitch [mm] | |
| 15μm | 0603 Chip [mm] /0201 Chip [inch]/0.4 Pitch [mm] | ||
| Robot Positioning System | X/Y Axis | Servo Motor System | |
| Power Requirements | Single Phase[s] 200-240V 50-60Hz, 11 kW | ||
| Air Requirements | 5 Kgf /cm2[0.5 MPa] | ||
| Dimension and Weight | |||
| Dimension | Machine | 1,080[W]×1,470[o]×1,610[H] mm | |
| Width [Machine 6 Conveyor] | 1-Stage Conveyor | 1,110 mm | |
| 3-Stage Conveyor | 1,630 mm[Sigle Lane] /1,270 mm[Dual Lane]/1,850 mm[Flipper] | ||
| Weight | Single Lane | Standard | Approx.950 kg |
| Flippen | Approx. 950 kg[1-Stage Conveyor]/ Apprax. 1,000 kg[3-Stage Conveyor] | ||
| Dual Lane | Apprax. 1,000 kg | ||
* We wllndt be responsible for any prdblams caused by using uIverfied BARCODE READER. Cortact our HO for the ist of aloed BARCODE READER models bo use.
- 3D+2D hybrid vision inspection for planar and volumetric defect detection.
- Moiré fringe optical solution improves accuracy for precision components.
- High-speed inspection suitable for inline mass SMT production.
- User-friendly software shortens programming and debugging time for new products.
- Reduce escape rate and steadily control PCBA soldering quality.
- Equipped with OMNI-VISION 3D/2D Moiré hybrid inspection technology to reduce false calls.
- High-precision 3D inspection for accurate detection of micro-component solder joint defects.
- Optimized optical lighting system with optional side cameras for superior detection performance.
- 3D AOI machine delivers stable operation and balanced inspection speed, ideal for high-volume SMT manufacturing.
- Built-in SPC data analysis supports defect traceability and process optimization.
- Compatible with various PCBs for inline inspection of automotive and consumer electronics.
Why choose this product?
- MIRTEC MV-6 Alpha Series 3D Automatic Optical Inspection Machine is an inline 3D AOI and high-performance SMT automatic optical inspection equipment adopting 3D+2D hybrid imaging solution.
- This MIRTEC 3D AOI equipment is equipped with Moiré fringe optical technology to effectively eliminate shadow interference and improve inspection accuracy for tiny components, BGA and QFN.
- High-speed inspection performance matches production tact time, suitable for continuous inline inspection of mass PCBA.
- User-friendly programming software shortens debugging time for new product introduction.
- Precisely identifies various planar and volumetric soldering defects and reduces escape risk.
- Stable and reliable operation meets strict quality inspection standards for automotive electronics and industrial control products.
How It Works
- PCBA is conveyed into the inspection area, and the multi-directional imaging system captures 2D images and 3D height data.
- Moiré fringe optical technology is adopted to acquire 3D contour information of components.
- Measured data is automatically compared and analyzed with golden sample references.
- Intelligent algorithm identifies various planar and volumetric soldering defects.
- The system marks defect positions and stores inspection data.
- PCBA is conveyed out after inspection to realize continuous inline inspection.
Application Process
- PCBs are transported via single/dual-lane conveyor. Barcodes are scanned for traceability.
- Powered by Digital Multi-Projection Moiré Technology, CoaXPress cameras capture 3D height data and 2D images; optional side cameras obtain side views.
- The system performs 3D/2D synchronous inspection with micron precision to detect SMT defects such as missing components, offset, bridging and tombstoning.
- Classify good and defective boards. Built-in SPC software records data and generates quality reports.
- Qualified PCBs proceed downstream; defective boards are sent to repair stations.
Requirements
- The High Precision Inline 3D AOI requires single-phase 200~240V power supply to meet power demand and ensure stable operation of synchronous 3D/2D inspection.
- Clean and dry compressed air of 0.5 MPa is required to keep the conveyor system running normally and sustain imaging inspection based on digital multi-projection Moiré technology.
- Only PCBs within specified dimensions are supported. It enables inline transmission via single lane /dual lane and performs micron-precision inspection for components and solder joints.
- The workshop must be dust-free with stable temperature and humidity. Avoid dust and vibration interference to protect optical lenses and preserve image clarity of the CoaXPress high-speed camera system.
- Built-in SPC software can be activated for quality control. Optional side cameras can be equipped for side defect inspection. Certified barcode readers are required for PCB traceability.
- Operators shall receive professional training and set inspection programs properly to utilize its powerful capability of high-precision SMT defect detection.
What It Is Used For
MIRTEC MV-6 Alpha 3D AOI Series Inspection Machine is an inline 3D Automatic Optical Inspection equipment. It adopts digital multi-projection Moiré technology to realize synchronous 3D/2D inspection with micron-level precision. It is mainly applied to detect defects of components and solder joints on PCBs in SMT production lines, accurately identifying missing components, offset, bridging, tombstoning, reversed polarity and other faults. Supporting single/dual-lane operation, fitted with high-speed cameras and optional side camera system, together with built-in SPC software for quality data management. It is widely used in consumer electronics and automotive electronics production lines to effectively prevent defective products outflow.
Conclusion
MIRTEC MV-6 Alpha 3D AOI is a high-performance inline 3D automatic optical inspection machine. Adopting digital multi-projection Moiré technology, it supports synchronous 3D/2D inspection with micron-level precision. Available in single-lane and dual-lane configurations, it is equipped with high-speed cameras and optional side camera systems to accurately detect common SMT soldering defects such as missing components, offset, bridging and tombstoning. Supported by built-in SPC software for quality control, it meets PCB inspection requirements for consumer electronics and automotive electronics, serving as a reliable visual inspection solution for high-end SMT production lines.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.