XD-2MC Series Small Long Lead Wave Soldering System
XD-2MC Series Small Long Lead Wave Soldering System is designed for PCBs with long component leads, compact and stable, perfect for small-batch through-hole soldering and prototypes.
- Complete wave soldering for long‑lead THT inserted PCB.
- For product sampling and soldering‑process debugging.
- Meet small‑batch automatic soldering production of long‑lead circuit boards.
- Suitable for soldering work in labs and small workshops.
- XD-2MC Series Small Long Lead Wave Soldering System Specifications
- Key Features
- Advantages
| Parameter | Details | |
| Model | XD-200MC | XD-250MC |
| Rack size | L1450×W1050×H1400mm | L1650×W1100×H1400mm |
| Dimensions | L2150×W1100×H1450mm | L2350×W1150×H1450mm |
| track width adjustable | Max.50-200mm | Max.50-250mm |
| PCB board transportation height | 750±20mm | 750±20mm |
| PCB board transportation speed | 0-1800mm/min | 0-1800mm/min |
| PCB board welding angle | 0-3º | 0-3° |
| PCB board transportation direction | L→R/R→L(optional) | L→R/R→L(optional) |
| Component height limit on PCB board | Max.100mm | Max.100mm |
| Peak height range | 0-20mm Adjustable | 0-20mm Adjustable |
| Number of peaks | 1 (Customizable) | 1 (Customizable) |
| Preheating zone length | 400mm | 400mm |
| Number of preheating zones | 1 | 1 |
| Preheating zone power | 3.5kw | 3.5kw |
| Preheating zone temperature | Room temperature 250℃,which can be set | Room temperature 250℃,which can be set |
| heating method | Hot air/ infrared | Hot air / infrared |
| Applicable solder type | lead-free solder/ ordinary solder | lead-free solder/ ordinary solder |
| Tin fumace power | 6kw | 7kw |
| Dissolved tin in tin furnace | Approx:180KG | Approx :220KG |
| Stove temperature | Indoor temperature-300℃ | Indoor temperature-300°C |
| temperature control method | P.I.D+SSR | P.I.D+SSR |
| Machine control method | Independent PLC+ touch screen | Independent PLC+ touch screen |
| Flux capacity | Max5.2L | Max5.2L |
| Flux flow | 10~100ml/min | 10~100ml/min |
| Spray driving method | Stepper motor | Stepper motor |
| power supply | 3sohase and 5-line mechanism 380v | 3sohase and 5-line mechanism 38ov |
| Starting power (total power) | Max,10kw | Max, 11kw |
| normal operating power | Approx.2kw | Approx.2kw |
| Gas source | 4~7KG/CM2 | 4~7KG/CM2 |
| welght | Approx.400kg | Approx.500kg |
- Independent preheating zone, fully hot air preheating, enabling PCB to achieve good welding effect.
- Stable and wear-resistant transportation system, patented alloy chain claws, not easy to deform, and long service life.
- The lifting and lowering of the tin furnace, the entry and exit of the tin furnace, and the track angle can be adjusted.
- The spray is driven by a stable and durable stepping motor.
- New type of tin furnace nozzle design; The tin wave is stable, and the oxidation amount of tin slag is extremely low.
- Four major patented designs ensure industry leading equipment.
- Specially designed for long‑lead inserted PCB with stable soldering performance.
- The XD‑2MC Series Small Long‑Lead Wave Soldering System features a compact structure and saves workshop placement space.
- Simple parameter adjustment, easy for operators.
- Easy disassembly and cleaning for solder pot and transmission parts.
- XD‑2MC Series Small Long‑Lead Wave Soldering System has low investment cost, ideal for sampling and small‑medium‑batch production.
Why choose this product?
XD‑2MC automatic small‑size wave soldering machine is specially designed for long‑lead insertion process, and serves as the preferred soldering equipment for long‑lead PCB processing. Its compact body saves workshop floor space, suitable for small‑batch and multi‑variant DIP production. It delivers stable temperature control and uniform soldering to reduce defects of cold solder and missing solder. The XD‑2MC automatic small‑size wave soldering machine features easy operation & maintenance and less solder dross, lowering production and consumable costs. The XD‑2MC automatic small‑size wave soldering machine supports flexible parameter adjustment, compatible with various through‑hole components. It can be directly connected with upstream and downstream automatic processes, acting as a cost‑effective soldering solution for medium‑and‑small DIP production lines.
How It Works
- Solder pot heats and melts solder to maintain constant soldering temperature.
- Wave pump pushes molten solder to form stable solder wave.
- Conveyor transports DIP through‑hole PCB boards across solder wave at constant speed.
- Molten solder wets pads and component pins to finish soldering.
- PCBs leave solder wave and cool down to form solder joints.
Application Process
- Power‑on preheating, solder pot heats up to melt solder.
- Set process parameters including soldering temperature and conveyor speed.
- Place DIP through‑hole PCBs onto conveyor track.
- PCBs are conveyed and pass through solder wave at constant speed for soldering.
- Soldered PCBs cool down and finish processing upon output.
- After production, stop the machine and perform cleaning and maintenance for XD‑2MC THT long‑component‑pin wave soldering machine.
Requirements
- Connect industrial power supply with rated matching voltage.
- Place the XD‑2MC THT long‑component‑pin wave soldering machine in a well‑ventilated area and keep it away from flammable and explosive materials.
- Keep the ambient temperature within the allowable operating range of the XD‑2MC THT long‑component‑pin wave soldering machine.
- Equip exhaust system to discharge soldering fumes timely.
- Place on flat and stable ground, keep the XD‑2MC THT long‑component‑pin wave soldering machine installed horizontally.
- Replenish solder on time and carry out regular daily maintenance.
What It Is Used For
- XD‑2MC Small Long‑lead Special Wave Soldering System is used for wave soldering of THT / DIP through‑hole PCBs, realizing metallurgical bonding between component pins and PCB pads.
- Suitable for small‑batch, multi‑variant PCB production and prototype sampling, meeting soldering demands of laboratories and small‑medium workshops.
- Supports lead‑free and lead‑containing soldering processes for home appliance, power supply and industrial control through‑hole PCBA.
- Compatible with upstream & downstream automatic conveyors to build compact simple DIP production lines.
Conclusion
XD‑2MC Series Small Long Lead Wave Soldering System is developed for THT‑DIP long‑lead circuit board soldering, as a compact wave soldering equipment. It adapts to through‑hole soldering process for long‑lead components and supports lead‑free soldering to meet RoHS standards. Featuring compact footprint and small floor space, it is suitable for small‑batch & multi‑variant through‑hole PCB production. It effectively solves soldering challenges of long‑lead PCBs, widely applied in through‑hole insertion processing for industrial control, power supply and consumer electronics.
- Single-wave is recommended for simple single-layer PCBs with sparse components to lower investment. Dual-wave is preferred for boards with high-density through-hole parts, abundant connectors and mixed assembly, which reduces the rate of missing solder and bridging defects.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.