XD-350CJ Series Automatic Insertion Line
XD-350CJ Series Automatic Insertion Line features smooth conveying and adjustable width, suitable for through-hole assembly and matches wave soldering to form complete insertion production line.
- Automatically insert resistors, capacitors, connectors and other components onto PCBs.
- Connect preceding & subsequent processes with wave soldering machines to automate the whole DIP line.
- Convey PCBs with anti-static transmission to prevent electrostatic damage to components.
- Support PCBs of different widths to realize flexible mixed production of multiple products.
- Replace manual insertion to raise efficiency and cut labor cost & insertion defect rate.
- XD-350CJ Series Automatic Insertion Line Specifications
- Key Features
- Advantages
| Paremeter | Details |
| Model | XD-350CJ |
| Insertion style | Unilateral and bilateral plug-in line |
| Electric control mode | Electronic speed regulating motor |
| Width adjustment range | 50-350mm |
| Lateral lumbar structure | Steel structure,aluminum structure |
| Options for matching | Air pipe, fan, process holder, instrument table,socket,toolbox |
- Adjustable conveying width for flexible production of PCBs in various sizes.
- Full anti-static design avoids electrostatic breakdown and scrapping of components.
- Synchronous linkage with wave soldering machines to prevent board accumulation and blockage.
- Enclosed drive structure blocks tin slag and dust for prolonged service life.
- Lightweight frame allows retrofitting on old DIP lines without civil construction.
- Automatic insertion reduces labor reliance and defect rate.
- Rapid width adjustment supports mixed production of various circuit boards for superior flexibility.
- Full-line anti-static conveying prevents electrostatic damage to components and improves yield rate.
- Linked operation with wave soldering machines avoids downtime caused by board jamming and stacking.
- Sealed transmission structure keeps out tin slag and dust, featuring low failure rate and maintenance cost savings.
- Easy installation enables direct retrofitting on old insertion lines with low upgrading cost.
- Automatic insertion replaces manual work to save labor cost and guarantee stable insertion quality.
Why choose this product?
- Pain point: Slow manual insertion, lots of defects such as tilted & missing components.
Reason for selection: Automatic insertion ensures consistent precision, greatly reduces defect rate and breaks the bottleneck of manual production capacity. - Pain point: The production line only processes one type of PCB, long changeover time and poor flexibility.
Reason for selection: Fast width adjustment supports mixed production of various PCBs without long downtime for model switching. - Pain point: Static electricity during transmission burns out components, and scratched PCBs lead to heavy scrap loss.
Reason for selection: Full anti-static conveying system transports boards smoothly and effectively cuts PCB waste. - Pain point: Board stacking and blockage often occur when connecting with wave soldering machines, causing frequent downtime.
Reason for selection: The XD-350CJ THT automatic assembly line can be linked with wave soldering equipment for synchronous start and stop, enabling smooth board conveyance and eliminating downtime caused by board jamming. - Pain point: Tin slag and dust easily enter transmission parts, bringing frequent maintenance, extra costs and production halt.
Reason for selection: Sealed dust-proof transmission design features low failure rate and lowers long-term maintenance expenses. - Pain point: Renovating old DIP lines requires civil construction with high cost and long construction period.
Reason for selection: Lightweight frame allows installation without foundation construction; old lines can be upgraded and put into production rapidly at low cost.
How It Works
- PCBs are fed from the loading section; the width adjusting mechanism adapts to board sizes automatically, and anti-static chains transport circuit boards steadily throughout the line.
- Each station automatically inserts and shapes components including capacitors, resistors and connectors sequentially according to programs.
- The rear docking structure connects to the wave soldering control system and transmits linkage signals to realize synchronous start & stop board feeding between the insertion line and wave soldering machine.
- Closed-loop conveying logic monitors PCB positions in real time and slows down automatically when board stacking occurs to prevent jamming and collision.
- The sealed transmission system isolates tin slag and dust to convey PCBs stably continuously, sending finished inserted boards into the wave soldering process.
Application Process
- Board Loading: Empty PCBs are fed into the insertion line manually or via connecting conveyors, and the conveying width is adjusted to match PCB specifications.
- Anti-static Conveying: Anti-static chains transport PCBs at a constant speed through each automatic insertion station in sequence.
- Automatic Insertion: Each station inserts through-hole components such as resistors, capacitors, terminals and connectors one by one according to preset programs.
- Shaping & Inspection: After insertion, stations shape components and conduct preliminary inspection for missing insertion, tilted parts and other defects.
- Linked Connection: Inserted PCBs enter the docking section to establish signal linkage with the wave soldering machine.
- Synchronous Board Feeding: The insertion line and wave soldering machine start and stop synchronously, feeding PCBs orderly into wave soldering for soldering.
- Cyclic Operation: The board flow status is monitored in real time throughout the process. The line decelerates automatically when boards pile up and enters standby mode without boards to realize continuous cyclic production.
Unique Selling Points of XD-350CJ Anti-static Insertion Conveyor Line
USP1 Full linkage with wave soldering to avoid jamming shutdown
- The XD-350CJ anti-static insertion conveyor line is equipped with communication interfaces to realize synchronous start/stop and intelligent speed regulation together with wave soldering machines, preventing production line shutdown caused by PCB stacking and blockage.
USP2 Adjustable width for flexible multi-size production
- Quick manual width adjustment supports various PCBs and model change without line halt.
USP3 Full anti-static conveying to cut scrap rate
- Anti-static chains deliver boards smoothly to avoid ESD damage and PCB scratching.
USP4 Sealed drive structure, durable & low-maintenance
- Enclosed drive blocks tin slag and dust, lowering wear, maintenance frequency and costs.
USP5 Lightweight frame for low-cost legacy DIP line upgrade
- No foundation renovation required; easy installation on old insertion lines with short construction cycle.
USP6 Automatic insertion for stable quality & labor saving
- Automatic component insertion and shaping avoid missing/tilted insertion, guarantee consistent quality and reduce labor cost.
Requirements
- Ambient temperature: 10℃ ~ 35℃; keep workshop dry without condensation.
- Ambient humidity: 40% ~ 60%RH, conform to ESD workshop humidity standard.
- Power supply: stable 220V single-phase / 380V three-phase industrial power, voltage fluctuation ≤±5%.
- Air supply: clean dry compressed air at 0.5–0.7 MPa.
- Floor condition: flat hardened floor, no foundation excavation needed, horizontal deviation ≤3mm.
- ESD configuration: reliable workshop grounding; operators must wear anti-static bracelets and clothes.
- Matched equipment: The XD-350CJ speed-adjustable insertion production line can realize online linkage function only when a wave soldering machine is equipped at its rear end.
- Dust control: clean tin slag and soldering dust regularly to prevent dust accumulation.
What It Is Used For
- Automatically complete insertion and shaping of through-hole components on PCBs to replace manual insertion.
- Connect the front loading process and rear wave soldering equipment to form a complete DIP insertion production line.
- Convey circuit boards stably with ESD protection to reduce scrap caused by PCB scratches and electrostatic breakdown of components.
- The XD-350CJ manual & automatic hybrid insertion line supports mixed production of circuit boards of various widths and realizes flexible mass production for home appliances, automotive electronics and other products.
- The XD-350CJ manual-automatic hybrid insertion line links synchronously with wave soldering machines to avoid line stoppage caused by board jamming and improve the overall availability of the DIP production line.
- Standardize insertion quality, reduce defects such as missing insertion and tilted components, raise finished product yield and cut labor costs.
Conclusion
The XD-350CJ PCB component insertion line features three core advantages: adjustable width, full-line anti-static conveying, and synchronous linkage with wave soldering machines.
It enables low-cost automated upgrading of legacy DIP production lines and supports flexible mixed production of various PCB sizes, resolving industry pain points such as high defect rates from manual insertion, frequent shutdowns caused by board jamming, and excessive maintenance costs.
Requiring no foundation reconstruction and featuring a short installation cycle, the XD-350CJ PCB component insertion line adopts a sealed transmission structure that blocks dust and tin slag to reduce long-term operating expenses. Equipped with automatic insertion stations, it drastically cuts labor demand and stabilizes product quality.
This model has been deployed in mass production at multiple overseas factories:
- DIP lines for mobile phone motherboards in India: Three XD-350CJ lines were installed and connected to wave soldering machines in 2025, eliminating frequent line blockages from manual board stacking. Production line utilization increased by 28%, while the insertion defect rate dropped from 7.2% to 0.45%.
- Home appliance manufacturing plant in Vietnam, Southeast Asia: A hybrid manual-automatic insertion configuration was used for manufacturing TV power boards. Rapid model changeover facilitates flexible small-batch & multi-variety production, cutting labor costs by 42%.
- Consumer electronics assembly workshop in Mexico: The factory upgraded its outdated insertion lines by retrofitting the XD-350CJ conveying system without civil engineering work. Renovation was completed in only 8 days, delivering a 31% annual reduction in maintenance costs.
Overall, the XD-350CJ PCB component insertion line balances versatility, cost efficiency and reliability. It serves as an optimal solution for constructing brand-new fully automatic DIP workshops as well as carrying out intelligent transformation of conventional insertion production lines.
- Yes. Equipped with universal communication interfaces, it supports synchronous linkage with most new and old wave soldering devices without replacing soldering equipment.
Is ground foundation excavation required when renovating old DIP production lines?
- No. The XD-350CJ features a lightweight frame and can be installed on flat hardened floors without civil construction, realizing fast renovation.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.