XD-AS Series Large Dual Track Reflow Oven
XD-AS Series Large Dual Track Reflow Oven adopts independent temperature control for two tracks, supports simultaneous production of different PCBs with high capacity and uniform heating.
- Solder PCBs on dual tracks to double SMT line capacity.
- Process PCBs for consumer electronics, auto control & new energy.
- Reflow solder precision components like BGA and IC.
- Process two types of boards separately for flexible mixed production.
- Compatible with leaded and lead-free SMT soldering processes.
- XD-AS Series Large Dual Track Reflow Oven Specifications
- Key Features
- Advantages
| Parameter | Details | ||
| Model | XD-AS 8820 | XD-AS1020 | XD-AS1220 |
| Dimensions | 5000×1400×1500 | 5780×1400×1500 | 6500×1400×1500 |
| gross weight | 2000KG | 2300KG | 2600KG |
| Number of heating zones | Top8/Bot8 | Top10/Bot10 | Top12/Bot12 |
| Heating zone length | 2900mm | 3680mm | 4400mm |
| heating method | Small circulation heating | ||
| Number of cooling zones | 2 | ||
| Cooling zone length | 1100MM | ||
| cooling method | Air Cooling | ||
| Machine color | Computer White | ||
| Air volume requirements | 10M3/minx2(thoroughfare) | ||
| Hearth open | Electric screw | ||
| Shipping Part Parameters | |||
| mode of transport | Double track chain+mesh belt | ||
| Transport belt width | 700MM | ||
| Rall width adjustment range | Single lane: PCB size 50×50 ~ 510×610 mm Dual lane: PCB size 50×50 ~ 510×280 mm | ||
| Transport connection helght | 900±20MM | ||
| transport speed | 300-2000mm/min | ||
| Shipping direction | Left to right (optional;right to left) | ||
| control section parameters | |||
| PCB three-point temperature difference | ±1.5℃ | ||
| Temperature Control Accuracy | ±1℃ | ||
| Adjacent temperature difference | The heating zone is around 50 degrees, and the heating and welding zones are around 100 degrees | ||
| Temperature control range | room temperature~350℃ | ||
| temperature control method | closed loop control+SSR | ||
| power supply | 3-phase 5-wire system | ||
| total power | 70KW | 86KW | 96KW |
| Normal working power consumption | settable | settable | settable |
| starting power | 23KW/35KW | 20KW/43KW | 32KW/48KW |
| Abnormal alarm | Temperature alarm (ultra-high and ulra-low temperature after constant temperature) | ||
| option | |||
| Dual track differential speed | |||
| water-cooling system | |||
| N2 system | |||
- High-strength hardened track, double track synchronous or double track different speed transportation.
- Windows 7 system, Chinese and English interface can be switched freely online, PLC+ module temperature control.
- Turbocharged air transport structure and quick-plug heating wire design.
- Hot air circulation in the heating area, air speed frequency converter adjustment; efficient flux recovery system.
- Double electric screw to lift and open the furnace, safe and reliable.
- The welding area can be set as double welding area and three welding area to meet different solder paste temperature requirements.
- The conveying speed is controlled by computer closed-loop, and the conveying rail can be controlled by computer and manually.
- Each temperature zone is equipped with an independent temperature sensing sensor to monitor and compensate the temperature balance of each temperature zone in real time.
- Online UPS conversion, automatic delay switch system, to ensure thatequipment and products are not damaged when the power is off.
- Independent dual tracks double output, capable of producing two types of PCBs separately.
- Zoned individual temperature control forms even thermal field and raises yield of precise components.
- Thickened insulated furnace reduces heat loss and cuts power consumption in continuous production.
- Two tracks operate independently to support flexible mixed production.
- Reinforced structure ensures stable operation with low failure rate and easy maintenance.
Why choose this product?
- Dual independent tracks double throughput and support simultaneous production of two different PCB types.
- Separate temperature control for each track avoids mutual interference for higher yield and flexible mixed production.
- Multi-layer thermal insulation cuts heat loss and saves electricity during long-term mass production.
- The XD-AS dual-channel reflow oven features a reinforced frame for stable operation, low failure rate and low operation & maintenance costs.
- The XD-AS dual-channel reflow oven supports both leaded and lead-free processes, applicable to various SMT production lines for new energy and automotive electronics industries.
How It Works
- Two tracks convey PCBs separately with independent transmission without interference.
- Individual temperature zones complete preheating, soaking, reflow and cooling in sequence.
- Hot air circulation equalizes furnace temperature to melt solder paste for soldering.
- The cooling zone rapidly solidifies solder joints to form firm connections.
- Insulated cavity retains heat for energy-saving constant-temperature operation.
Application Process
- Loading: Feed different PCBs into two tracks respectively
- Preheating: Heat up gently to remove moisture from boards
- Soaking: Balance board temperature to avoid component thermal shock damage
- Reflow: Melt solder paste at high temperature to solder components
- Cooling: Rapid cooling to solidify solder joints
- Unloading: The soldered PCBs exit the XD-AS energy-saving reflow oven and flow to the next process.
Requirements
- Equip stable three-phase industrial power supply.
- Connect clean and dry compressed air.
- Workshop temperature 18~28℃, dust-free and ventilated.
- The ground shall be flat and meet load-bearing standards to ensure the XD-AS high-speed SMT line reflow oven is placed horizontally.
- Reserve maintenance space around the XD-AS high-speed SMT production line reflow oven.
- Match exhaust cooling system to discharge waste heat timely.
SMT PRODUCTION LINE
What It Is Used For
- Solder circuit boards simultaneously via dual tracks to improve SMT line productivity.
- Process two types of PCBs separately to realize flexible mixed production.
- Complete reflow soldering of BGA and precision IC components.
- Manufacture circuit boards for automotive electronics, new energy and industrial control.
- The XD-AS energy-saving reflow oven is compatible with both leaded and lead-free SMT soldering processes.
Conclusion
The XD-AS dual-track reflow oven with independent temperature control adopts two separate tracks to double productivity and enable mixed production of different PCBs. Accurate zoned temperature control ensures soldering quality of precision components, while the well-insulated furnace delivers superior energy efficiency. With a robust and durable body, the XD-AS dual-track reflow oven is applicable to multiple SMT production lines for automotive electronics and new energy sectors.
Can different types of PCBs be processed on the two tracks respectively?
- The two tracks are independent, supporting simultaneous production of two different PCBs for mixed production.
Will the dual-track model consume more electricity?
- Each track has an independent temperature control system with no temperature interference, ensuring stable soldering quality separately.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
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