XD-GS Series Dual Track Wave Soldering System
XD-GS Series Dual Track Wave Soldering System supports dual-channel synchronous operation to double output, with precise temperature control for mass soldering of various PCBs.
- Complete soldering for THT through‑hole components on PCBA.
- Dual‑track simultaneous processing for two different PCBA specifications.
- Apply to SMT‑DIP insertion lines for mass‑production PCBA soldering.
- Support soldering of home‑appliance, industrial control and power‑supply PCBA.
- Connect with upstream‑downstream auto‑equipment for fully‑automatic continuous soldering.
- XD-GS Series Dual Track Wave Soldering System Specifications
- Key Features
- Advantages
| Parameter | Details | |
| Model | XD-300GS | XD-350GS |
| Dimensions | L3500×W2450×H1700mm | L4300×W2550×H1750mm |
| Rack size | L2800×W2400×H1600mm | L3600×W2600×H1650mm |
| weight | Approx:3000kg | Approx:3500kg |
| total power | 20×2=40KW | 25×2=50KW |
| Operating power | 5×2=10KW | 6×2=12KW |
| control method | Computer/Touch screen | Computer/Touch screen |
| power supply | AC38OV 50HZ | AC38OV 50HZ |
| spray system | ||
| drive mode | Stepping motor | Stepping motor |
| spray pressure | 0.3-0.5MPa | 0.3-0.5MPa |
| nozzle cleaning | Auto Wash | Auto Wash |
| Flux Flow Control | 0-100ml adjustable | 0-100ml adjustable |
| Flux addition | Auto/Manual | Auto/Manual |
| Exhaust pipe | 200mm in diameter | 200mm in diameter |
| ventilation method | Up Exhaust | Up Exhaust |
| preheating system | ||
| Preheating method | Hot air or IR tube | Hot air or IR tube |
| Number of preheating zones | 3×2=6 | 3×2=6 |
| Preheating zone length | 1500mm | 1800mm |
| pre-heat temperature | Room temperature~250C | Room temperature~250C |
| Preheating time | Approx.15min | Approx.15min |
| Transportation System | ||
| PCB width | 50-300mm | 50-350mm |
| PCB transport direction | L-R left to right (right to left is possible) | L-R left to right (right to left is possible) |
| transport speed | 0-2000mm/min | 0-2000mm/min |
| transport height | 750±20mm | 750±20mm |
| PCB component height | Top 120mm Bottom 12mm | Top 120mm Bottom 12mm |
| speed control | Frequency Variable frequency speed control | Frequency Variable frequency speed control |
| Titanium claw | Double hook claw/heavy claw | Double hook claw/heawy claw |
| Rall angle | 3º-7º | 3º-7º |
| Tin fumnace system | ||
| wave mode | Motor Drive | Motor Drive |
| Tin fumace material | SUS/Titanium/nodular cast iron | SUS/Titanium/nodular cast iron |
| Tin furnace heating method | Extemal heating | Extemal heating |
| Tin fumace power | 11×2=22kw | 13.5×2=27kw |
| Stove temperature | Maximum 350℃ | Maximum 350℃ |
| Tin furmace capacity | 300×2=600Kg | 350×2=700Kg |
| Peak motor power | 1/2HPx4 3P220VAC | 1/2HPx4 3P220VAC |
| Tin fumace melting time | APPROX:120min | APPROX:120min |
| cooling system | ||
| cooling method | Forced air | Forced ar |
| Wash claws | Auto | Auto |
- Humanized design, comprehensive consideration of the practicality of the filter equipment and the convenience of maintenance.
- Spray driven by stepping motor, uniform atomization, flow rate and speed controllable.
- Independently control the full hot air preheating zone, so that the PCB can get a good preheating and welding effect.
- Patented alloy chain claws, non-stick tin, long life.
- High-strength wear-resistant guide rails, special anti-deformation structure to ensure that the guide rails are not deformed, and the board will not fall during transportation.
- Turbine, vortex rod, precision screw rod width adjustment, width adjustment accuracy less than 0.2mm.
- Tin furnace lifting and entering and exiting, automatic and manual combination.
- Independent dual‑track operation, process two different PCBAs simultaneously to greatly boost throughput.
- High‑precision temperature control with even solder pot temperature, ensure consistent PCBA soldering quality.
- High thermal efficiency, reduce heat loss and cut production operating costs.
- Independently adjustable conveyor speed and wave height, adapt to diverse soldering‑process requirements.
- Compatible with upstream and downstream DIP automation equipment for fully automatic continuous production.
- Corrosion‑resistant solder pot, robust structure and easy daily maintenance.
Why choose this product?
Choose XD‑GS Fully‑Automatic Dual‑Track Wave Soldering System thanks to its independent dual‑track design, which can process different PCBA boards simultaneously and improve DIP line throughput effectively. XD‑GS Fully‑Automatic Dual‑Track Wave Soldering System features accurate and stable temperature control for reliable soldering quality with flexible adjustable process parameters. Featuring low energy consumption and easy maintenance, the machine can directly connect with automatic DIP lines, and it is an ideal dual‑track wave soldering equipment for THT through‑hole soldering.
How It Works
- Two tracks separately transport inserted PCBA boards into soldering chamber at constant speed.
- Pre‑heating module heats PCBA evenly, activates flux and reduces thermal shock.
- Impellers inside solder pot stir molten solder to form stable primary and secondary solder waves.
- PCBA passes over molten solder waves to complete soldering for through‑hole pins.
- Soldered PCBA cools rapidly, molten solder solidifies to form reliable solder joints.
- Two tracks are controlled independently, processing different‑spec PCBA at the same time.
Application Process
- Inserted PCBA boards feed into XD‑GS Dual Track Wave Soldering System, two tracks transport boards independently.
- Spray flux evenly to clean PCB pad surface.
- Step‑by‑step preheating to ease thermal shock and ensure soldering condition.
- PCBA passes through turbulent wave and smooth wave sequentially to finish through‑hole pin soldering.
- Rapid cooling after soldering for solidified solder joints.
- Finished PCBA exits XD‑GS Fully‑Automatic Dual‑Track Wave Soldering System for downstream procedures.
Requirements
- Use matched rated power supply, voltage shall conform to XD‑GS dual‑track wave soldering specifications.
- Install in well‑ventilated workshop, keep away from heavy vibration and corrosive atmosphere.
- XD‑GS SMT THT wave soldering equipment requires an external exhaust system for timely venting of soldering fumes.
- Dimensions and weight of the PCBA for soldering must comply with XD‑GS SMT THT wave soldering equipment load limits.
- Adjust XD‑GS SMT THT wave soldering equipment height to match conveyor height of upstream‑downstream processes.
- Refill solder and flux regularly; maintain solder pot and transmission mechanism on schedule.
What It Is Used For
- Perform dual‑track wave soldering processing for PCB assemblies.
- Realize automatic mass soldering of through‑hole components.
- Support dual‑track simultaneous operation to boost production capacity.
- Meet soldering requirements of DIP through‑hole process.
- Deliver consistent soldering quality, compatible with post‑SMT assembly lines.
Conclusion
XD‑GS Series Dual Track Wave Soldering System is a high‑performance dual‑track wave soldering equipment. Adopting dual‑track design, this XD‑GS Series Dual Track Wave Soldering System supports independent dual‑track operation to greatly increase DIP‑line throughput. With stable temperature control and flexible process adjustment, XD‑GS Series Dual Track Wave Soldering System is suitable for various THT through‑hole PCBA soldering. XD‑GS Series Dual Track Wave Soldering System can connect to automatic DIP production lines. It delivers reliable soldering quality with lower energy consumption, making it an ideal Dual Track Wave Soldering System for DIP insertion processes.
- Single-wave is recommended for simple single-layer PCBs with sparse components to lower investment. Dual-wave is preferred for boards with high-density through-hole parts, abundant connectors and mixed assembly, which reduces the rate of missing solder and bridging defects.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.