XJ-F800 Offline Multi-Function Depaneling Machine (Milling Cutter + Saw Blade)
Two cutting modes in one machine, supporting precision milling and high-speed saw cutting for independent offline processing. It meets depaneling demands of delicate small boards, LED light strips and other substrates with low cutting stress to protect components.
- Milling cutter cuts irregular & tab-connected PCBs with low stress to protect precision components.
- Saw blade quickly cuts V-CUT straight boards for mass production.
- Offline independent operation, suitable for multi-spec small-batch frequent changeover.
- Vision positioning improves cutting precision and reduces board & component damage.
- Built-in dust system collects cutting dust to meet cleanroom standards.
- Offline Multi-function PCB Separator Specifications
- Key Features
- Advantages
| Parameter | Details |
| Cutting Range | 300mm*300mm |
| Cutting Function | Straight line, L-shaped, U-shaped,circular arc, circle |
| Processing platform | Dual station |
| Repeat Positioning Accuracy | ±0.01mm |
| Cutting precision | ±0.05mm |
| Maximum moving speed | XY:1000m/sec Z:600mm/sec |
| Maximum moving stroke | X:1050m/Y:560m/Z:100mm |
| Spindle speed | Milling cutter MAX: 60000zpm adjustableSaw blade MAX: 8000rpm adjustable |
| fool change method | Milling cutter: manual tool change(optional automatic tool change)Saw blade: manual tool change |
| Safety protection | Safety light curtain/safety door protection |
| Cutting speed | 1-100mm/s adjustable |
| Operating System | Windows |
| Program teaching method | CCD image intuitive teaching input |
| Program backup method | USB 3.0 |
| Control mode | Precision Multi Axis Control System |
| XYZ axis driving method | ACservo motor drive |
| Universal milling cutter size | Ф0.8-3.0mm |
| Universal saw blade size | Outer diameter 80 * inner hole 35 * Tooth effect 60T * thickness 0.8*Blade 0.3mm |
| Workbench mode | rotate |
| Power supply | PCB Separator: AC 220V 50Hz Dust Collector: AC 380V 50Hz |
| Air source | 0.6MPa,75L/min |
| (L*W*H) | 1500*1192*1553mm |
| Weight | 694kg |
- High-speed dual spindles with milling cutters and saw blades.
- Equipped with a high-speed CCD vision automatic calibration system.
- Suitable for V-groove PCB splitting of fiber boards, aluminum substrates and copper substrates.
- Automatic calibration and cutting based on Mark points, solving the problem of material deviation in products from different batches.
- Equipped with cutting path and image display functions; the actual cutting path corresponds to the PCBA image in real time, providing strong visualization.
- Optional upper or lower dust suction.
- Extremely low board splitting stress (approximately 200 microns), with a flat and smooth cutting surface.
- Dual cutting modes (milling cutter & saw blade) compatible with various PCBs.
- Offline design, flexible for multi-model small-batch production.
- Vision positioning delivers high precision and low cutting stress.
- Built-in dust collector to satisfy cleanroom standards.
- Easy operation, stable performance and low failure rate.
- Compact size, cost-effective and fast delivery.
Why choose this product?
- Integrated milling cutter and saw blade, compatible with irregular panels and V-CUT boards for wide usage.
- Independent offline design, no inline connection needed, perfect for frequent small-batch model changeover.
- Vision positioning achieves low-stress cutting to well protect PCB and precision components.
- 2-in-1 PCB Depaneling Machine (Router & Saw Blade) with high-efficiency dust collector to meet cleanroom dust control standards.
- Easy operation, stable running performance, low failure rate and low maintenance cost.
- Small footprint, cost-effective, sufficient stock and short delivery time.
How It Works
- Vision Positioning: The camera captures PCB fiducial marks to auto-calibrate coordinates for high cutting accuracy.
- Milling Cutter Cutting: The spindle drives the milling cutter to rotate at high speed to mill irregular tab panels with ultra-low depaneling stress.
- Saw Blade Cutting: High-speed saw blade cuts V-CUT boards quickly for mass linear panel production.
- Dust Treatment: Negative-pressure dust extractor absorbs cutting debris in real time to keep clean workshop environment.
- Automatic Control: Industrial control program pre-sets cutting paths to complete panel separation fully automatically.
Application Process
- Import PCB cutting program and finish vision reference calibration.
- Fix PCB on the machine fixture.
- Switch to milling cutter or saw blade mode as required.
- Start the machine, the vision camera positions the board.
- The spindle cuts automatically, and the dust collector absorbs dust at the same time.
- The Low-stress Milling Cutter PCB Depaneling stops after processing, take out single boards and clear waste.
Requirements
- Place the Low-stress Milling Cutter PCB Depaneling on flat hard ground and keep the equipment horizontal.
- Provide stable 220V industrial power and air source in workshop.
- Working environment: temperature 0–40℃, dust-free, ventilated with proper humidity.
- Reserve sufficient space for operation and dust collector installation.
- Operators shall receive professional training and wear protective equipment.
- PCBs to be processed without severe deformation or cracks.
What It Is Used For
Universal Equipment for Irregular & Straight PCB Panels (Milling Cutter + Saw Blade) is used to separate connected SMT PCB panels. The milling cutter cuts irregular tab panels, while the saw blade rapidly separates V-CUT boards. Vision positioning realizes low-stress cutting to prevent component damage. Equipped with dust collector to collect cutting debris, this offline machine fits multi-spec small-batch prototype and mass production, widely applied in various electronic PCB production lines.
Conclusion
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.