XJ-Z700 Inline Vision Milling Cutter Depaneling Machine
XJ-Z700 Inline Vision Milling Cutter Depaneling Machine can be seamlessly connected to automatic SMT production lines. With high-definition automatic vision positioning and CNC low-stress milling, it supports unattended continuous production for mass processing of precision circuit boards.
- Automatic inline PCB depaneling for SMT lines.
- Continuous cutting of irregular rigid-flex boards.
- Low-stress cutting to protect SMD components.
- Connect with reflow & AOI for unmanned production.
- Mass continuous depaneling for dust-free workshops.
- Inline CCD Vision PCB Router Specifications
- Key Features
- Advantages
| Parameter | Details | |
| Cutting Range | 350*320 mm | 400*350 mm |
| Feeding method | Rail conveying | |
| Discharge Method | Belt Conveyoror Jig Discharge | |
| Transfer Method | Vacuum nozzle suction transfer | |
| Flow Direction | Leftto Rightor Rightto Left | |
| Cutting Function | Straight line, L-shaped, U-shaped, circular arc, circle | |
| Processing platform | Dual station | Double-head & double-station |
| Repeat Positioning Accuracy | ±0.01mm | |
| Cutting precision | ±0.05mm | |
| Maximum moving speed | XY:1000mm/sec Z:600mm/sec | |
| Maximum Moving Stroke | X:1000mm/Y:600mm/Z:50mm | X:1200mm/:650mm/Z:50mm |
| Spindle speed | MAX:60000rpm adjustable | |
| Tool change method | Automatic toolchange | |
| Cutting speed | 1-100mm/s adjustable | |
| Operating System | Windows | |
| Program teaching method | CCD image intuitive teaching input | |
| Program backup method | USB3.0 | |
| Control mode | Precision Multi Axis Control System | |
| XYZ axis driving method | AC servo motor drive | |
| Universal saw blade size | Ф0.8-3.0mm | |
| Power supply | AC 380V 50HZ | |
| Gas source | 0.6-0.7MPa,75L/min | |
| (L*W*H) | 1700*1150*1650 mm | 2420*1300*1700 mm |
| Weight | 1280kg | 2000KG |
- Dual-platform stress-free cutting.
- Precise Mark point positioning.
- Imported visual color high-definition industrial camera with automatic imaging.
- Equipped with an automatic tool change mechanism.
- Imported high-speed electric spindle.
- Efficient cutting with dual platforms.
- Cooperates with other automated equipment to realize unmanned and intelligent integrated splitting of “PCBA circuit boards”.Application Scope: Widely used in computer digital products, automotive industry, 3C digital/home appliances and other industries.With high cutting efficiency, strong stability, high safety and long-term stable operation, it is a new-concept online curve board splitter with high quality and high cost-effectiveness.
- Inline design, seamlessly matched with SMT lines.
- High-precision vision positioning for irregular PCBs.
- Low-stress milling to reduce defects.
- Fully automatic continuous operation, labor-saving.
- Closed dust removal & ESD design for cleanrooms.
Why choose this product?
XJ-Z700 Inline Vision Milling Cutter Depaneling Machine is equipped with CCD vision positioning system and supports SMEMA standard interface, which can be directly connected to the complete SMT production line as an automatic inline PCB routing equipment. No manual loading and unloading is required to realize continuous unmanned PCBA production and greatly improve efficiency.
It adopts milling cutting for tab-routed PCB panel singulation with low-stress processing, effectively preventing board deformation, component cracking and solder joint damage caused by manual breaking and V-CUT separation. It supports high-precision curve depaneling of irregular PCBs, FR4 boards and aluminum base boards, equipped with built-in dust collection device.
Compared with offline depanelers, this model connects all production processes and cuts transfer cost, ideal for large-scale standardized production. Widely used in automotive electronics, medical electronics and industrial control PCBA manufacturing. It is the preferred solution for automatic PCB panel singulation in high-end automated factories.
How It Works
- Conveying system: Docks with SMT line conveyor to automatically feed PCB panels continuously.
- Vision positioning: CCD captures MARK points, the system automatically compensates board offset for stable high precision.
- 3-axis milling: Servo drives high-speed spindle to cut along tabs with low stress to prevent component damage.
- Negative pressure dust removal: Closed chamber absorbs cutting dust synchronously to keep boards clean.
- ESD protection: Full anti-static structure avoids static breakdown of components.
- Integrated control: Controller links feeding, processing and discharging to realize unmanned continuous inline operation.
Application Process
- Board feeding: Upstream SMT Production Line Inline Equipment conveys PCB panels to the machine’s inlet conveyor.
- Vision positioning: CCD camera captures MARK reference points, system automatically corrects board offset.
- Automatic milling: 3-axis spindle cuts boards along tabs with low stress, dust suction works simultaneously.
- Board discharging: After depaneling, finished boards are conveyed to next process via outlet track.
- Cyclic operation: Continuously receive incoming boards for uninterrupted inline automatic depaneling.
- Shutdown maintenance: Clean cutters, filter elements and conveyor tracks after production, cut off power and air supply.
Requirements
Environmental Conditions
- Workshop temperature 18-28℃, humidity 40%-70%, no condensation or corrosive gas.
- Dust-free workshop, keep away from high-vibration Inline CCD Vision PCB Router such as punchers and air compressors.
- Flat production line floor, reserved front and rear docking space for machine, load capacity ≥2 tons.
- Complete ESD grounding for workshop, grounding resistance less than 4Ω.
Power & Air Supply Requirements
- Single-phase 220V power supply, total power ≥5.5KW, voltage fluctuation within ±10%, independent ground wire.
- Clean dry compressed air, air pressure 0.5-0.7MPa, air pipe inner diameter ≥10mm.
- Equipped with high-power negative pressure dust collector; clean filter elements regularly to guarantee dust removal effect.
Workpiece Requirements
- Applicable PCB thickness 0.4-3.2mm, compatible with rigid PCB, FPC and rigid-flex boards.
- Height of components on board ≤35mm to avoid cutter collision damage.
- PCB tab width ≥0.3mm, board warpage less than 0.5mm.
- No severe oxidation, large-area damage or serious deformation on boards.
Operator & Production Line Matching Requirements
- Operators shall receive professional training to master programming, troubleshooting and daily maintenance.
- Wear anti-static wristbands during all operations; metal ornaments are prohibited.
- Connect reflow oven, AOI and other SMT machines before and after the machine with unified conveyor track height.
- Inspect vision system, spindle, conveyor track and dust system daily; replace milling cutters regularly.
What It Is Used For
- Continuous automatic inline PCB depaneling for SMT production lines.
- Precise milling cutting for irregular curved rigid-flex PCBs.
- Low-stress cutting to prevent damage to SMD components.
- Connect with reflow ovens and AOI machines to build unmanned production lines.
- Uninterrupted mass depaneling processing in dust-free workshops.
Conclusion
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.