XJPM-380A Automatic Tray Arranging Machine
Automatically arranges components into trays with accurate positioning and stable operation. It can connect to production lines to greatly save labor, suitable for automatic tray loading of PCB and miniature electronic parts.
- Automatic sorting and arranging of PCB & IC trays.
- Automatic tray receiving and arranging for SMT production lines.
- Neat stacking and separating output of anti-static trays.
- Automatic organizing of semiconductor component carrier trays.
- Matching with loading and unloading of chip mounters.
- Replace manual tray sorting to improve line circulation efficiency.
- Automatic Tray Sorting Machine Specifications
- Key Features
- Advantages
| Parameter | Details |
| Tray sizes | 380*280mm |
| Feeding method | Shuttle fixture |
| Transfer method | Vacuum Nozzle Suction and Transfer |
| Material tray flow direction | Left to right, right to left |
| Tray Loading Method | Trolley Feeding |
| Tray Discharging Method | Trolley Pulling |
| Material retrieval method | suction cup |
| Number of suction cups | 2 |
| Suction cup rotation angle | 360° |
| Repeat Positioning Accuracy | ±0.01mm |
| Tray Arranging precision | ±0.1mm |
| Maximum moving speed | XY: 1000mm/sec Z:600mm/sec |
| Maximum moving stroke | X:800mm/Z:50mm |
| Tray buffer | / |
| Defective product area (NG sorting) | Equipped |
| Suction Drop Board Detection Function | Equipped |
| MES docking function | Equipped (optional) |
| AGV docking function | Equipped (optional) |
| Control mode | Precision Multi Axis Control System |
| XYZ axis Driving Method | AC servo motor |
| XYZ axis Driving Method | Windows |
| Power supply | AC 380V 50HZ |
| Air source | 0.6-0.7MPa, 75L/min |
| (L*W*H) | 1860*1350*1750 mm |
| Weight | 932kg |
- Fully automatic tray arranging & stacking without manual operation.
- Compatible with various sizes of anti-static IC trays.
- Smooth conveying to avoid scratching components and trays.
- Compact footprint, well matched with SMT production lines.
- Stable low-noise operation with low failure rate.
- Precise photoelectric sensor for automatic tray separation & collection.
- Fully automatic tray sorting and stacking to save labor cost.
- Compatible with multiple sizes of anti-static IC trays with strong versatility.
- Precise photoelectric sensor for stable automatic tray separation and collection.
- Gentle conveying prevents scratches on trays and components.
- Compact structure, seamlessly connected with SMT mounter lines.
- Low noise and low failure rate, low maintenance cost for long continuous operation.
Why choose this Automatic IC Tray Arranger?
- Fully automatic completion of the whole process including IC carrier tray separation, alignment and stacking, replacing manual tray sorting and greatly cutting labor costs.
- Compatible with multiple sizes of anti-static IC trays, one machine fits various production materials with strong versatility.
- Multiple groups of photoelectric sensors realize precise sensing; layered separation structure runs stably with rare tray jamming or overlapping failures.
- Buffering & limiting conveying design delivers gentle tray transportation to prevent scratches on trays and internal precision components.
- Compact footprint enables seamless connection with loading and unloading stations of SMT chip mounters to optimize production line layout.
- Integrated PLC program control ensures low-noise and stable operation, simple daily maintenance and low long-term operation costs.
- Standardized automatic tray output with neat and uniform arrangement improves feeding stability of downstream chip mounters.
How It Works
- Photoelectric sensing detection principle: The Automatic IC Tray Arranger is equipped with multiple groups of photoelectric sensors to real-time detect the presence, quantity and position offset signal of incoming trays, providing trigger instructions for mechanical actuators.
- Layered tray separation mechanical principle: Combined lifting and pushing mechanisms separate stacked IC carrier trays layer by layer, conveying only one tray at a time to avoid jamming or overlapping trays.
- Position alignment correction principle: Limiting correction structures built in the conveying channel automatically straighten offset trays to ensure neat and consistent tray output.
- Stacking & storage transmission principle: Conveyor belt cooperates with lifting storage bin to stack finished trays in order layer by layer for automatic collection.
- Integrated linkage control principle: PLC control system coordinates sensing, tray separation, alignment and stacking processes for fully automatic cyclic operation without continuous manual intervention.
Application Process
- Tray Loading: Stack anti-static IC trays into the Automatic Tray Stacking & Arranging Machine feeding bin.
- Photoelectric Detection: Sensors detect tray presence, quantity and specifications.
- Automatic Tray Separation: Mechanism separates single trays layer by layer for smooth conveying.
- Alignment & Arranging: Adjust tray position to arrange neatly in order.
- Stacking & Unloading: Processed trays are automatically stacked and discharged layer by layer.
- Cyclic Operation: Continuous feeding, separating, arranging and stacking to connect downstream mounter stations.
Requirements
- Power supply: Stable 220V AC power supply with reliable Automatic Tray Stacking & Arranging Machine grounding.
- Air source (pneumatic model optional): Clean and dry compressed air, air pressure 0.4–0.7MPa.
- Operating environment: Anti-static dust-free workshop, temperature 18–28℃, humidity 40%–70%; avoid strong light blocking photoelectric sensors.
- Installation site: Flat hard ground with reserved space for tray handling and maintenance, keep away from strong vibration equipment.
- Applicable materials: Standard anti-static IC trays without severe deformation or burrs.
- Operators: Wear anti-static clothes, master machine start-stop, specification switching and daily cleaning maintenance.
What It Is Used For
This SMT IC Tray Handling Equipment is used for automatic sorting of anti-static IC carrier trays in SMT and semiconductor workshops. It automatically separates, arranges, stacks and stores trays, organizes incoming and finished trays, connects to loading and unloading stations of chip mounters, replaces manual tray sorting, accelerates material turnover of production lines, and realizes standardized cyclic supply of carrier trays.
Conclusion
Production Line Automatic Tray Organizer is designed for SMT and semiconductor production lines. It realizes automatic separation, arrangement, stacking and collection of anti-static IC trays via photoelectric sensors and supports multiple tray sizes. The machine delivers gentle conveying to prevent scratches on components and trays. Featuring compact size, it can seamlessly connect with loading and unloading stations of chip mounters. Full automatic operation eliminates manual sorting procedures. With low noise, stable performance and low failure rate, it greatly improves tray circulation efficiency and cuts labor and maintenance costs.
Do you provide after-sales service?
- Our professional after-sales service team will quickly resolve any emergencies you may encounter during use.
Warranty period?
- -The entire machine is covered by a one-year warranty, with free technical support provided after that year.
Do you provide installation and commissioning?
- On-site installation and commissioning will incur additional fees, including accommodation and airfare.
Shipping method?
- Typically, shipping is by sea or land. Air freight is more expensive for urgent needs.
Packaging and Delivery Information:
Delivery: Standard equipment is in stock, while less commonly used models require 10-15 days depending on the situation..
Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.
Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.
Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.
Price: Prices are negotiable to ensure you receive the best possible value.
Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.
If you have any other questions, please contact us to obtain more information
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